10kg Vacuum Induction Melting Furnace with Mechanical Stirring

Product Overview

This advanced vacuum induction melting furnace with integrated mechanical stirring delivers exceptional alloy homogeneity and purity for demanding R&D and small-scale production. The horizontal split-structure design facilitates easy loading, crucible access, and maintenance, while the robust stainless-steel chamber and water-cooling system ensure safe, continuous operation at temperatures up to 1750°C or even 2000°C with configured options. Whether developing novel superalloys, remelting specialty steels, or synthesizing advanced ceramics, this system provides the precision and repeatability that materials scientists and process engineers demand.

Typical applications span aerospace, energy, medical devices, and additive manufacturing, where high-purity materials are critical. The combination of vacuum/protective atmosphere capability, mechanical stirring, and rapid melting (20–30 minutes per cycle) accelerates research timelines and improves ingot quality compared to conventional arc or resistance furnaces.

Engineered with a PLC-based touchscreen interface, all process parameters—temperature, vacuum level, stirring speed, and power—are continuously monitored, recorded, and exportable for thorough documentation. This furnace is not just a melting tool; it is a comprehensive thermal processing platform built to deliver consistent results and long-term reliability in the most demanding laboratory environments.

Key Features

• Rapid Melting Cycle: The medium-frequency induction heating system brings a full charge to pouring temperature in as little as 20–30 minutes, dramatically reducing cycle times compared to traditional resistance furnaces. This high throughput makes it ideal for iterative alloy development and quality control testing.
• Integrated Mechanical Stirring: A variable-speed mechanical stirrer with electric lifting ensures thorough mixing and degassing of the melt, eliminating compositional gradients and porosity. Stirring speed can be finely tuned to match viscosity and alloying requirements, from gentle homogenization to vigorous agitation.
• Wide Temperature Range: Configurable heating zones and power settings allow operation from 500°C up to 2000°C (depending on the model variant), covering everything from low-melting-point solders to ultra-high-temperature ceramics. This versatility makes the furnace suitable for a broad range of materials without the need for multiple units.
• Precise Atmosphere Control: The system achieves a clean vacuum down to 5×10⁻⁴ Pa and can be backfilled with argon or hydrogen to maintain a protective environment at pressures up to 0.05 MPa. This prevents oxidation, nitridation, and other undesirable reactions, ensuring the integrity of sensitive alloys.
• Advanced Control System: The PLC with a user-friendly touchscreen interface provides intuitive management of all functions—temperature ramps, stirring, vacuum pumping, and gas handling. Real-time data logging and export via USB or network enable full traceability and easy integration with laboratory information systems.
• Infrared Temperature Measurement: Non-contact real-time temperature readout ensures accurate thermal control without interfering with the melt. The infrared sensor provides fast, reliable measurements that are essential for process repeatability and quality assurance.
• Tilting & Casting Module: A built-in tilting mechanism allows the crucible to pour molten metal directly into a prepared mold, streamlining the casting process. This reduces manual handling and the risk of contamination between melting and solidification.
• Comprehensive Safety Design: Full stainless-steel construction with an integrated water-cooling jacket keeps the outer shell temperature below 35°C, protecting operators from heat exposure. Safety interlocks on the door and vacuum system prevent operation under unsafe conditions.
• Customizable Platform: Options include secondary charging, ultrasonic stirring, water-cooled copper molds, and mold heating to suit unique process requirements. Our engineering team can integrate these features to create a tailored solution that exactly matches your workflow.

Applications

Technical Specifications

Why Choose This Product

• Uncompromised Build Quality: The heavy-duty stainless-steel construction with water-cooling ensures years of dependable service in high-throughput R&D and pilot production environments. Every furnace undergoes rigorous factory testing to verify vacuum integrity and thermal performance.
• Precision Engineering: Advanced PID temperature control and infrared feedback guarantee ±1°C accuracy, critical for reproducing exact alloy compositions batch after batch. The robust power supply and inductive coil design minimize drift and extend service intervals.
• Enhanced Process Control: The integrated PLC with extensive data logging transforms every melt into a traceable, analyzable process step, boosting quality assurance and simplifying compliance with industry standards. Remote monitoring capabilities allow operators to oversee runs from outside the lab.
• Versatile Adaptability: From rapid prototyping of magnetic materials to high-temperature ceramics, this furnace handles an exceptionally wide range of materials and processes. The modular design allows for easy reconfiguration with different crucible sizes, stirring options, and mold types.
• Dedicated Support & Customization: Our application engineers work closely with you to tailor the system precisely to your workflow—whether adding ultrasonic stirring, special molds, or advanced data integration. We provide comprehensive training and responsive after-sales support to keep your research moving.

Experience unmatched melting performance and flexibility. Contact us today to discuss your requirements and request a custom quote for your laboratory or production facility.