Automatic 10 Crucible Induction Melting and Casting System with Stirring Function and Glovebox Integration 2000C

Product Overview

This automatic induction melting and casting system represents a breakthrough in high-throughput material science and metallurgy. Designed for the rapid development of next-generation complex alloys, the equipment integrates a high-frequency induction heater, a robotic handling assembly, and a dual-chamber glovebox into a single, seamless thermal processing environment. By automating the transition from raw material melting to precision casting, this system eliminates the variability associated with manual processing, ensuring that each of the ten samples in a batch is produced under identical, strictly controlled conditions.

The primary value proposition of the system lies in its ability to operate within an ultra-pure inert atmosphere, reaching temperatures as high as 2000ºC. This makes it an essential tool for material scientists working with refractory metals, high-entropy alloys, and sensitive aerospace materials that require total isolation from oxygen and moisture. The dual-chamber design allows for continuous loading and unloading without compromising the integrity of the main processing environment, maximizing uptime and experimental efficiency in both academic and industrial R&D settings.

Engineered for reliability under the most demanding conditions, this equipment is built to withstand the intense thermal cycles required for rapid alloy discovery. The robust stainless steel construction, combined with advanced gas purification and automated safety protocols, provides researchers with the confidence to run complex, long-duration experiments. Whether used for individual batch studies or integrated into a fully autonomous laboratory with AGV support, this system delivers the precision and performance necessary for high-stakes material innovation.

Key Features

• Automated Multi-Sample Processing: The system is engineered to handle up to 10 samples per batch, utilizing a robotic arm to manage the movement of crucibles and molds. This significantly reduces labor costs and increases throughput, allowing for the completion of a full 10-sample cycle within approximately 8 hours.
• Integrated Melt Stirring Mechanism: A specialized rotary blade is built into the heating assembly to ensure chemical homogeneity during the melting phase. This stirring function is critical for creating uniform complex alloys and preventing phase separation in molten materials.
• Ultra-High Temperature Capability: Equipped with an 80KHz, 15KW induction heater, the system can reach a maximum working temperature of 2000ºC. This enables the processing of a wide range of materials, including those with exceptionally high melting points that are beyond the reach of standard resistance furnaces.
• Precision Inert Atmosphere Control: The dual-chamber glovebox is outfitted with an advanced gas purification system that maintains oxygen and moisture levels below 1 ppm. This prevents oxidation and contamination, ensuring the highest possible purity for sensitive alloy compositions.
• Advanced Robotic Handling and Casting: The equipment features a tiltable induction heater that allows for precise casting of the melt into water-cooled copper molds. The entire process—from picking up the crucible to pouring and returning the mold—is managed by a programmable logic system.
• Flexible Automation Integration: For laboratories looking toward industry 4.0, this system is designed to interface with Automated Guided Vehicles (AGVs). This allows for 24/7 continuous operation, with the AGV managing the loading and unloading of sample trays via the automated antechamber doors.
• Intelligent PID Temperature Control: A 30-segment programmable digital controller provides precise management of heating rates, cooling rates, and dwell times. With a temperature accuracy of +/- 2 ºC, it ensures consistent results across different batches and experimental parameters.
• Robust Safety and Protection Systems: The system includes comprehensive protection against overheating and thermocouple failure. The water-cooled induction coil and thermal insulation are designed to protect the internal glovebox environment from the extreme heat generated during the melting process.

Applications

Technical Specifications

Why Choose Us

• Unmatched High-Throughput Efficiency: The ability to process 10 distinct samples in a single 8-hour shift without manual intervention sets this system apart as a leader in productivity for modern material research laboratories.
• Superior Atmosphere Integrity: Our dual-chamber design and advanced gas purification system provide an ultra-clean environment that is critical for the development of high-purity alloys and oxygen-sensitive materials.
• Precision Engineering for Consistency: From the automated stirring mechanism to the PID-tuned induction control, every component is designed to eliminate human error and provide the repeatability required for scientific publication and industrial scaling.
• Future-Proof Automation Integration: By offering AGV compatibility and programmable robotic handling, this equipment allows your facility to transition to fully autonomous 24/7 production, maximizing the return on your investment.
• Customizable Thermal Solutions: We understand that every research project has unique needs; therefore, crucible and mold sizes, as well as specific robotic sequences, can be customized to meet your exact processing requirements.

Our technical team is ready to assist you in configuring the ideal high-temperature automation solution for your facility; contact us today for a detailed quote and expert consultation.