High Temperature 1700C Bench Top Muffle Furnace with Alumina Fiber Insulation and 3.6L Chamber Capacity for Precision Sintering and Heat Treatment

Muffle Furnace

High Temperature 1700C Bench Top Muffle Furnace with Alumina Fiber Insulation and 3.6L Chamber Capacity for Precision Sintering and Heat Treatment

Item Number: TU-CT19

Maximum Temperature: 1700°C (3092°F) Temperature Accuracy: ± 1°C Heating Element: Super 1800 Grade MoSi2
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Product Overview

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This high-temperature muffle furnace represents a pinnacle in bench-top thermal processing technology, specifically designed to meet the rigorous demands of material science and industrial research laboratories. By combining a compact footprint with industrial-grade heating capabilities, this system provides a versatile platform for high-purity sintering, annealing, and calcination processes. The equipment is engineered with a focus on thermal uniformity and precise atmosphere control, ensuring that researchers can achieve repeatable results in a controlled laboratory environment. Its core value proposition lies in the integration of advanced heating elements and superior insulation, allowing for rapid ramp rates and exceptional energy efficiency without compromising chamber stability.

Targeting industries such as aerospace, metallurgy, ceramic engineering, and semiconductor development, this unit is built to handle intensive cycles and long-dwell applications. Whether utilized for the development of advanced refractory materials or the heat treatment of small-batch metallic components, the furnace offers the thermal flexibility required for diverse R&D workflows. The system's architecture facilitates easy integration into existing lab spaces, providing a professional-grade thermal environment where temperature gradients are minimized and process parameters are strictly maintained.

Confidence in performance is guaranteed through the use of premium components, such as high-purity alumina fiber and high-grade molybdenum disilicide heating elements. These materials are selected for their ability to withstand the thermal stresses of repeated cycling to 1700°C while maintaining their structural integrity. The equipment's robust construction and sophisticated control electronics ensure that it remains a reliable asset in any high-stakes research environment, delivering consistent performance under the most demanding conditions required for modern material synthesis and characterization.

Key Features

  • Super 1800 Grade MoSi2 Heating Elements: The unit utilizes four high-grade molybdenum disilicide heating elements, specifically chosen for their ability to maintain operational stability at temperatures up to 1700°C. These elements form a protective SiO2 film during the oxidation process, which prevents melting and ensures long-term durability in high-temperature oxidizing atmospheres.

  • Precision PID Temperature Regulation: Equipped with a 30-segment programmable controller, the system offers ±1°C accuracy. This advanced PID (Proportional-Integral-Derivative) logic allows for complex ramping, cooling, and dwelling steps, providing the user with total control over the thermal profile of each process.

  • Advanced Alumina Fiber Insulation: The chamber is lined with high-purity alumina fiber insulation, which significantly reduces heat loss and maximizes energy savings. This material is further enhanced with a 1760°C rated alumina coating on the inner chamber walls to extend the service life of the refractory components.

  • Active Air-Cooling Architecture: To ensure operator safety and equipment longevity, the system features a double-layer steel structure integrated with an active cooling fan. This design maintains the external case temperature below 60°C even during maximum-temperature operation.

  • High-Sensitivity B-Type Thermocouple: For accurate temperature monitoring at extreme ranges, the furnace employs a B-type platinum-rhodium thermocouple protected by an alumina tube. This ensures precise feedback to the controller, mitigating drift and maintaining tight tolerances throughout the heating cycle.

  • Sophisticated Safety Interlocks: The integrated controller features built-in over-temperature and thermocouple failure alarms, providing immediate protection for both the samples and the equipment in the event of a system variance or hardware malfunction.

  • Expandable Digital Integration: The unit includes a default DB9 communication port for PC connectivity. Optional upgrades to Eurotherm 3504 controllers provide LabVIEW compatibility and increased accuracy of ±0.1°C, enabling comprehensive data logging and remote process management.

  • Optimized Heating Kinetics: The system supports a heating rate of up to 20°C/min, allowing for rapid thermal transitions. This flexibility is critical for processes requiring specific cooling curves or quick throughput in high-volume research settings.

Applications

Application Description Key Benefit
Advanced Ceramic Sintering Consolidation of ceramic powders into dense, high-strength structures at temperatures up to 1700°C. Achieving theoretical density with minimal grain growth.
Metal Annealing Controlled heating and cooling of specialized alloys to relieve internal stresses and improve ductility. Uniform mechanical properties across the entire sample batch.
Catalyst Characterization High-temperature calcination and testing of catalytic materials under oxidizing atmospheres. Reliable replication of industrial process conditions in a lab setting.
Nanomaterial Synthesis Thermal treatment of nanoparticles and thin-film precursors to achieve specific crystalline phases. Precise phase control through 30-segment programmable profiles.
Glass Melting & Fusing Small-scale melting of high-silica and specialty glasses for optical and structural research. Contamination-free environment due to high-purity alumina lining.
Dental Prosthetics Sintering of zirconia and other high-performance dental ceramics for restoration hardware. Predictable shrinkage and high aesthetic translucency.
Quality Control Testing Destructive and non-destructive testing of industrial components under extreme thermal loads. Verification of component integrity before mass production.

Technical Specifications

Feature Parameter Detail Value / Specification
Model Identifier Product Item Number TU-CT19
Temperature Capacity Maximum Working Temperature 1700°C (3092°F) for < 3 hours
Continuous Working Temperature 1600°C (2912°F)
Chamber Dimensions Internal Volume 3.6 Liters (6" x 6" x 6")
Thermal Performance Heating Rate 0 ~ 20°C/min (Recommended ≤ 10°C/min)
Temperature Accuracy ± 1°C
Temperature Uniformity (80mm) ± 2°C at 1700°C
Temperature Uniformity (120mm) ± 5°C at 1700°C
Internal Hardware Heating Element Type Super 1800 Grade MoSi2 (4 pieces)
Element Dimensions 30mm x 300mm
Thermocouple Type B-Type (Pt-Rh to Pt-Rh) with Alumina Tube
Controller Specs Primary Controller FA-YD518P-AG Programmable PID
Profile Capacity 30 Segments (Ramping, Cooling, Dwelling)
Standard Connectivity DB9 PC Communication Port
Optional Controller Upgrade Eurotherm 3000 Series (±0.1°C accuracy)
Power Requirements Working Voltage AC 208V-240V, Single Phase, 50/60 Hz
Maximum Current 30 A
Maximum Power 4 KW
Construction Housing Material Double-layer Steel with Air Cooling Fan
Refractory Lining High-Purity Alumina Fiber with Hi-Purity Coating
Compliance Standard Certification CE Certified
Optional Certification NRTL or CSA (available upon request)

Why Choose Us

  • Proven Thermal Stability: The combination of 1800-grade molybdenum disilicide elements and high-purity alumina refractory ensures that the furnace maintains exceptional uniformity and stability at peak operating temperatures, reducing process variability.
  • Industrial-Grade Safety Standards: With double-shell construction, active cooling, and comprehensive alarm systems for over-temperature or sensor failure, this equipment prioritizes operator safety and asset protection during unattended operation.
  • Superior Material Compatibility: The high-purity alumina chamber lining prevents cross-contamination, making the system ideal for sensitive material synthesis where even trace impurities can compromise research outcomes.
  • Precision Engineering & Customization: From optional Eurotherm controller upgrades to LabVIEW-compatible software integration, the system can be tailored to meet specific data acquisition and automation requirements of advanced industrial R&D.
  • Long-Term Operational Reliability: Built with premium components designed for low maintenance and high durability, this furnace represents a strategic investment for laboratories focused on long-term productivity and consistent performance.

For a detailed quote or to discuss custom modifications for your specific thermal processing needs, please contact our technical sales team today.

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