Muffle Furnace
1800C Bench Top Muffle Furnace 18 Liters with Kanthal Super 1900 Heating Elements for High Purity Ceramic Sintering and Material Research
Item Number: TU-CT33
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Product Overview


This ultra-high temperature muffle furnace represents the pinnacle of bench-top thermal processing technology, engineered specifically for high-purity material synthesis and advanced sintering applications. With a maximum operating temperature of 1800°C, this system provides the extreme thermal environment required for the most demanding research and development tasks. By utilizing premium heating components and advanced insulation, the equipment ensures rapid heating cycles without compromising the structural integrity of the chamber or the purity of the processed samples.
Designed for material scientists and industrial engineers, this unit excels in environments where contamination must be eliminated. The integration of high-grade molybdenum disilicide heating elements ensures that even at peak temperatures, there is no element-induced contamination, making it the preferred choice for sintering high-purity ceramics, solid-state synthesis, and oxide development. The compact bench-top footprint allows for seamless integration into existing laboratory spaces while maintaining the power and performance of much larger industrial kilns.
Reliability is at the core of this thermal system's engineering. Every component, from the high-precision silicon controlled rectifier (SCR) digital controller to the multi-layered insulation, is selected for its ability to withstand continuous high-temperature operation. This furnace delivers consistent, repeatable results under the most rigorous conditions, providing procurement teams and lead researchers with a dependable solution for long-term project stability and high-yield experimental outcomes.
Key Features
- Superior Kanthal Super-1900 Heating Elements: Equipped with eight premium-grade MoSi2 heating elements, the system achieves rapid thermal ascent and exceptional longevity at temperatures up to 1800°C without contaminating sensitive ceramic samples.
- Advanced PID and SCR Control: The high-precision digital controller utilizes Proportional-Integral-Derivative logic and Silicon Controlled Rectifier technology to maintain ±1°C accuracy, ensuring precise thermal profiles across 30 programmable segments.
- Specialized ZrO2 Chamber Lining: The interior features a Yttria-Stabilized Zirconia (YSZ) chamber liner, which provides superior chemical resistance and a significantly longer service life compared to standard alumina refractories at extreme temperatures.
- Double-Shell Forced Air Cooling: A heavy-duty double-layered steel case integrated with high-efficiency cooling fans maintains a low exterior surface temperature, enhancing laboratory safety and protecting internal electronic components.
- High-Purity Alumina Fiber Insulation: Optimized for maximum energy efficiency, the multi-stage insulation package minimizes heat loss to the environment, allowing for faster ramp rates and reduced operational power consumption.
- Intelligent Safety Alarms: Built-in safeguards include over-temperature protection and thermocouple failure alarms, providing automated shut-down protocols to protect both the equipment and the workpieces during unattended operation.
- Precision Thermometry: Utilizing a B-Type (Pt-Rh to Pt-Rh) thermocouple housed in a protective YSZ tube, the system ensures stable and accurate feedback even when operating at the upper limits of its thermal range.
- Versatile Connectivity: The default DB9 PC communication port allows for external data logging and remote monitoring, facilitating the digital documentation required for modern industrial R&D compliance.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| High-Purity Ceramic Sintering | Processing of technical ceramics such as Alumina, Zirconia, and Silicon Nitride at temperatures near 1750°C. | Prevents element contamination, ensuring material purity. |
| Solid-State Synthesis | Facilitating chemical reactions between solid precursors to create new complex oxides or compounds. | Precise dwell times and temperature control lead to phase purity. |
| Aerospace Component Testing | Thermal cycling of advanced alloys and ceramic matrix composites (CMCs) used in turbine and engine parts. | Reliable reproduction of extreme high-heat environments. |
| Dental Zirconia Processing | High-temperature firing of translucent zirconia frameworks and dental prosthetics. | Excellent uniformity ensures consistent translucency and strength. |
| Glass Melting & Refining | Small-batch melting of experimental glass compositions and refractive index studies. | High peak temperature allows for the melting of high-viscosity glasses. |
| Powder Metallurgy | Sintering of metal injection molded (MIM) parts and high-temp alloy powders. | Controlled ramping prevents internal stresses in complex geometries. |
| Semiconductor Research | Annealing of wafers and diffusion studies in high-temperature oxide layers. | Rapid ramp rates and stable soak times improve experimental throughput. |
| Catalyst Development | Calcination and high-temperature activation of industrial catalysts for petrochemical use. | Large 18-liter volume allows for simultaneous processing of multiple batches. |
Technical Specifications
Core Performance Parameters
| Parameter | Specification for TU-CT33 |
|---|---|
| Model Number | TU-CT33 |
| Chamber Dimensions | 250 x 250 x 300 mm (10" x 10" x 12") |
| Chamber Volume | 18 Liters |
| Maximum Temperature | 1800°C (< 1 hour) |
| Continuous Temperature | 1750°C |
| Heating Elements | 8 pcs Kanthal Super-1900 Grade MoSi2 (420mm L) |
| Heating Rate (RT - 1600°C) | 1 ~ 10°C / min |
| Heating Rate (1600 - 1800°C) | 2 ~ 5°C / min |
| Cooling Rate | Recommended < 10°C / min |
| Temperature Accuracy | ± 1°C |
| Temperature Uniformity | ± 5°C over 120mm; ± 2°C over 80mm @ 1700°C |
Construction and Control
| Feature | Details for TU-CT33 |
|---|---|
| Furnace Structure | Double shell steel case with cooling fan |
| Insulation | High-purity alumina fiber with ZrO2 (YSZ) liner |
| Power Supply | AC 208V-240V Single Phase, 50/60 Hz |
| Max Power Consumption | 9 KW (50A air breaker required) |
| Temperature Controller | FA-YD518P-AG PID with 30 segments |
| Communication | DB9 PC Port (MTS02-Y Software Optional) |
| Thermocouple | B-Type (Pt-Rh to Pt-Rh) with YSZ protection tube |
| Compliance | CE Certified (NRTL/CSA available optionally) |
Standard Shipping Package
| Item P/N | Description | Quantity |
|---|---|---|
| KSL7-01 | Kanthal Super 1900 Grade Heating Element | 8 pcs |
| KSL7-02 | B-Type Thermocouple Set | 1 set |
| KSL7-03 | Al2O3 Sample Plate | 1 pc |
| KSL7-04 | Al2O3 Furnace Door Block | 1 pc |
| KSL7-06 | Crucible Clip | 1 pair |
| KSL7-07 | Operation Manual | 1 copy |
Why Choose TU-CT33
- Unmatched Material Purity: The combination of Kanthal Super-1900 elements and a YSZ chamber liner ensures your research is never compromised by volatile contaminants or refractory degradation, even at the 1800°C limit.
- Precision Engineered Reliability: Our use of SCR digital controllers and heavy-duty B-Type thermocouples guarantees that the thermal profile you program is the exact profile your material receives, batch after batch.
- Robust Thermal Management: The double-shell design and high-efficiency alumina fiber insulation don't just save energy—they extend the life of the furnace components and ensure a safer, cooler laboratory environment for your staff.
- Scalable Control Options: From standard PID programming to advanced LabVIEW-compatible Eurotherm controllers and remote wireless monitoring, this system can be tailored to meet the data acquisition needs of modern Industry 4.0 facilities.
- Industrial Grade Build Quality: Every unit undergoes rigorous testing and is CE certified, reflecting our commitment to superior manufacturing standards and long-term operational consistency in demanding R&D settings.
This high-performance thermal system represents a strategic investment in your facility's research capabilities, offering the durability and precision required for the next generation of material science breakthroughs. Contact our technical sales team today for a formal quotation or to discuss custom configuration options for your specific heat treatment requirements.
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