Ultra High Temperature Bench Top Muffle Furnace 1750C Sintering System with Kanthal Super Heating Elements and Precision Digital Control

Muffle Furnace

Ultra High Temperature Bench Top Muffle Furnace 1750C Sintering System with Kanthal Super Heating Elements and Precision Digital Control

Item Number: TU-CT29

Maximum Temperature: 1750°C Heating Elements: Kanthal Super-1800 MoSi2 Temperature Accuracy: +/- 1°C
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Product Overview

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This ultra-high temperature bench-top muffle furnace represents the pinnacle of thermal engineering for material science and industrial research laboratories. Designed to reach a peak operating temperature of 1750°C, this equipment is specifically engineered for the sintering of high-purity ceramic materials where element contamination must be strictly avoided. By utilizing world-class heating components and sophisticated digital control interfaces, the unit provides a stable and repeatable thermal environment for the most demanding R&D applications.

The system is ideally suited for academic institutions, industrial laboratories, and small-scale production environments focusing on advanced ceramics, metallurgy, and semiconductor development. Its compact footprint belies a robust interior chamber lined with high-purity alumina fiber, ensuring that heat is contained efficiently while protecting the external shell. This unit empowers researchers to push the boundaries of high-temperature material behavior with confidence in the consistency of their results.

Reliability is at the core of this system's design philosophy. Built using UL-recognized components and featuring a heavy-duty double-shell steel case, the equipment is designed for long-term service in rigorous industrial conditions. The integration of high-precision electronics and structural cooling fans ensures that the furnace maintains operational integrity even when dwelling at temperatures that would compromise lesser systems. This is not merely a furnace; it is a critical tool for precision thermal processing.

Key Features

  • Kanthal Super-1800 Grade MoSi2 Elements: The equipment utilizes six high-performance Molybdenum Disilicide (MoSi2) heating elements, rated for 1800°C. These elements are specifically chosen for their ability to withstand extreme temperatures without contaminating sensitive ceramic samples, providing a clean and efficient heat source that outperforms standard heating materials.
  • Precision PID Temperature Control: Equipped with a high-precision SCR (Silicon Controlled Rectifier) digital controller, the system offers +/-1 °C accuracy. The controller allows for 30 programmable segments, including customizable ramping, cooling, and dwelling steps, giving the operator complete control over the thermal profile of their process.
  • Dual-Shell Air-Cooled Housing: The double-shell steel case is integrated with built-in cooling fans. This engineering choice ensures that while the interior reaches 1750°C, the exterior surface remains safe to touch, enhancing laboratory safety and protecting internal electronics from heat-induced fatigue.
  • High-Purity Alumina Fiber Insulation: The chamber is lined with premium high-purity alumina fiber insulation. This material provides exceptional thermal resistance, maximizing energy efficiency by reducing heat loss through the furnace walls while contributing to a longer overall service life for the heating elements and internal structure.
  • Advanced Safety Instrumentation: The unit includes a built-in over-temperature alarm and a thermocouple failure detection system. These safety measures automatically protect both the equipment and the load from thermal runaway or sensor malfunctions, ensuring peace of mind during overnight or long-duration cycles.
  • High-Accuracy Thermocouple System: Temperature sensing is handled by dual platinum-rhodium B-type thermocouples. Known for their stability and precision at ultra-high temperatures, these sensors provide the feedback necessary for the PID controller to maintain the tightest possible tolerances.
  • Scalable Digital Communication: The default configuration includes a DB9 PC communication port, allowing for digital integration. This enables data logging and remote monitoring, which are essential for maintaining quality control standards and documenting research parameters.
  • Durable Refractory Door Block: A custom-fit refractory door block must be inserted prior to closing, ensuring a tight thermal seal that prevents energy leakage and maintains temperature uniformity within the 8.4L chamber.

Applications

Application Description Key Benefit
Advanced Ceramic Sintering Sintering of zirconia, alumina, and other high-purity technical ceramics. Contamination-free environment for material purity.
Metallurgical Research High-temperature heat treatment of specialty alloys and metal powders. Precise control over phase transitions and grain growth.
Dental Lab Processing Firing of high-strength dental ceramic bridges and frameworks. High temperature capability ensures full densification.
Solid State Chemistry Synthesis of new compounds through high-temperature solid-state reactions. 1750°C limit supports a wide range of chemical syntheses.
Semiconductor R&D Thermal processing of wafer substrates and advanced dielectric materials. +/- 1°C accuracy ensures process repeatability.
Glass Science Melting and cooling studies of specialty optical or industrial glasses. Programmable cooling segments manage thermal shock.
Materials Characterization Testing material properties and stability at extreme thermal limits. Reliable performance at continuous 1700°C operation.

Technical Specifications

Parameter Specification Details for TU-CT29
Model Number TU-CT29
Furnace Structure Double shell steel case with integrated cooling fans
Insulation Material High purity alumina fiber insulation
Maximum Temperature 1750°C (< 3 hours)
Continuous Temperature 1700°C
Heating Rate Recommended 5°C / min (Max 10°C / min)
Cooling Rate Maximum 10°C / min
Temperature Accuracy +/- 1°C
Heating Elements Kanthal Super-1800 Grade MoSi2 (360mm L, 6 pieces)
Thermocouple Type Double platinum-rhodium (B type)
Chamber Dimensions 200 x 200 x 200 mm (8" x 8" x 8")
Chamber Volume 8.4 Liters
Temperature Controller FA-YD518P-AG (SCR digital, 30 programmable segments)
Control Logic PID control with auto-tune and built-in alarms
Power Requirements 6 KW (Requires > 40 Amp air breaker)
Voltage / Frequency AC 220-240V Single Phase, 50/60 Hz
Operating Current 45 A
Communication Port Default DB9 PC port (Software/Laptop optional)
Certifications CE Certified (NRTL or CSA available upon request)
Power Cable 10 feet 10-3 AWG heavy duty UL approved (Plug not included)

Why Choose This High Temperature System

  • Premium Heating Technology: By integrating genuine Kanthal Super-1800 heating elements, we ensure your processes are powered by the world standard in MoSi2 technology, offering superior longevity and chemical resistance.
  • Engineered for Precision: The combination of B-type thermocouples and advanced SCR digital control allows for a level of thermal accuracy (+/- 1°C) that is critical for delicate sintering and material synthesis procedures.
  • Robust Safety Standards: Every component is selected for its industrial-grade performance, featuring UL-recognized parts and a dual-shell design that prioritizes laboratory safety and equipment durability.
  • Flexible Upgradability: From Eurotherm 3504 controller upgrades to custom LabVIEW-based software kits and wireless remote controls, the system can be tailored to meet the specific data management needs of your facility.
  • Industrial Heritage: Our equipment is trusted by leading material science researchers and industrial procurement teams globally, backed by a commitment to responsive technical support and replacement part availability.

For more information regarding lead times, custom configurations, or to receive a formal quotation, please contact our technical sales team today.

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