1750°C High Temperature Benchtop Vacuum Atmosphere Tube Furnace with Kanthal Super 1800 Heating Elements and 60mm Alumina Processing Tube

Tube Furnace

1750°C High Temperature Benchtop Vacuum Atmosphere Tube Furnace with Kanthal Super 1800 Heating Elements and 60mm Alumina Processing Tube

Item Number: TU-78

Maximum Temperature: 1750°C Heating Elements: Kanthal Super-1800 Grade MoSi2 Temperature Control Accuracy: ±1°C
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Product Overview

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This high-temperature bench-top thermal processing system is engineered to provide a robust and precise environment for advanced material synthesis and chemical research. Capable of reaching sustained temperatures up to 1750°C, the equipment combines a compact footprint with industrial-grade heating capabilities. It serves as a cornerstone for laboratory environments requiring extreme heat within a controlled atmosphere or vacuum, ensuring that sensitive samples are processed without contamination. By utilizing premium Swedish heating elements and USA-made alumina tubing, the system delivers the consistency required for repeatable R&D outcomes in demanding material science applications.

Designed for versatility, this system is widely adopted in chemical research labs and material engineering departments for sintering new material samples. Whether operating under a high vacuum or specific inert gas conditions, the equipment maintains structural integrity and thermal uniformity. The core value proposition lies in its ability to facilitate complex thermal cycles—such as annealing, sintering, and purification—within a single, bench-top unit. This makes it an essential tool for researchers focused on ceramics, metallurgy, and semiconductor development where precision and atmosphere control are non-negotiable.

Confidence in this equipment is built through its rigorous engineering standards, featuring a double-layer steel casing and advanced digital control. The system is designed for longevity and operator safety, maintaining a cool exterior even during peak operation. With CE certification and the option for NRTL or CSA compliance, it meets the stringent safety requirements of international research institutions. Professionals can rely on this unit for continuous performance at 1700°C, backed by a high-precision SCR control system that protects both the heating elements and the delicate samples being processed.

Key Features

  • Kanthal Super-1800 Grade MoSi2 Heating Elements: Equipped with 8 pieces of high-performance heating elements made in Sweden, this system ensures rapid heating and exceptional longevity even when operating near its 1750°C limit.
  • High-Precision SCR Digital Controller: Utilizing a Silicon Controlled Rectifier with phase angle firing and current limiting resistors, the unit provides significantly more accurate temperature management than standard solid-state relays, maintaining a precision of ±1°C.
  • 30-Segment Programmable Thermal Profiling: The advanced PID controller allows for the programming of up to 30 segments, giving researchers total control over heating rates, cooling rates, and dwell times for complex thermal recipes.
  • Superior Atmosphere and Vacuum Integrity: Featuring stainless steel vacuum sealing flanges with double silicone high-temperature O-rings, the system can achieve vacuum levels down to 50 mTorr with a mechanical pump and 10^-5 Torr with a turbo molecular pump.
  • Premier Grade USA-Made Alumina Tube: The processing chamber consists of a high-purity (>99.9%) Al2O3 ceramic tube, offering excellent thermal shock resistance and chemical inertness for high-purity material processing.
  • Advanced Safety and Cooling Infrastructure: The double-layer steel casing is integrated with two internal cooling fans that maintain the exterior shell temperature below 60°C, ensuring a safe laboratory environment during long-duration runs.
  • Built-in Protection Systems: An integrated over-temperature alarm and automatic protection circuit allow for safe, unattended operation, preventing damage to the furnace or laboratory facility in the event of a thermal excursion.
  • Optimized Thermal Insulation: High-purity alumina refractory board lining and specialized ceramic tube blocks work in tandem to minimize heat radiation, protecting the sealing flanges and improving energy efficiency.
  • Digital Communication Capability: Equipped with an RS485 communication port, the system can be integrated with PC-based control modules for remote monitoring, data logging, and advanced cycle management.

Applications

Application Description Key Benefit
Ceramic Sintering High-temperature densification of advanced technical ceramics under inert or vacuum conditions. Ensures high density and uniform grain growth.
Semiconductor Annealing Thermal treatment of silicon wafers and compound semiconductors to repair lattice defects. Precise ±1°C control prevents dopant redistribution.
Catalyst Research Synthesis and activation of catalytic powders using precise atmosphere control. High-purity alumina tube prevents sample contamination.
Powder Metallurgy Sintering of refractory metal powders and alloy development in oxygen-free environments. Prevents oxidation and ensures high structural integrity.
Solid-State Synthesis Facilitating chemical reactions between solid precursors at extreme temperatures. 30-segment programming allows for complex ramp-soak cycles.
Battery Material R&D Thermal processing of anode and cathode materials for next-generation energy storage. Reliable performance under continuous 1700°C operation.
Aerospace Materials Testing and developing high-temperature composites and thermal barrier coatings. Mimics extreme operational environments with high repeatability.

Technical Specifications

Feature Specification Details for TU-78
Model Identifier TU-78
Furnace Structure Double-layer steel casing with air cooling; two internal fans; High-purity Alumina refractory chamber.
Power Consumption Max. 5.2 KW
Input Voltage Single Phase, 220V AC, 50/60 Hz (Requires 40A breaker)
Maximum Temperature 1750ºC (< 2 hours duration)
Continuous Working Temperature 1700ºC
Heating / Cooling Rate Maximum 5ºC / min
Heating Zone Length 457 mm (18")
Constant Temperature Zone 150 mm (6")
Heating Elements 8x Kanthal Super 1800C grade MoSi2 elements (330mm L, Swedish origin)
Temperature Controller PID automatic SCR power control; phase angle fired; current limiting resistor; 30 segments.
Temperature Accuracy ± 1 ºC
Tube Material Premier Grade High Purity Al2O3 ceramic (> 99.9% purity, Made in USA)
Processing Tube Dimensions 54mm ID x 60mm OD x 1000mm L
Vacuum Sealing SS flanges with double silicone O-rings; 1/4" barbed fittings; SS needle valves.
Vacuum Level Capability 50 mTorr (Mechanical Pump); 10^-5 Torr (Turbo Molecular Pump)
Safety Features Built-in over-temperature alarm; Case temperature < 60ºC; SCR current limiting.
Data Connectivity RS485 Communication Port; optional PC control module available.
Standard Included Accessories Alumina tube, vacuum flanges, dial gauge, 4x ceramic tube blocks, thermocouple, 32A/4A fuses.
Compliance CE Certified (NRTL or CSA available upon request)

Why Choose TU-78

  • Engineered Precision: The combination of SCR digital control and Swedish Kanthal heating elements ensures that this system outperforms standard laboratory furnaces in both temperature stability and ramp-rate accuracy.
  • Industrial Reliability: Built with a double-shell air-cooled design and high-purity USA-made alumina components, the unit is designed for continuous duty cycles in high-throughput research environments.
  • Complete Ready-to-Use Package: Each system is delivered with a comprehensive accessory kit, including vacuum flanges, high-purity tube blocks, and precision valves, allowing for immediate integration into your workflow.
  • Customizable Control: From PC-based data logging to custom gas delivery configurations, this system provides the flexibility needed to meet the evolving demands of advanced material science.
  • Proven Excellence: As a CE-certified unit used by leading global research institutions, it represents a premium investment in your laboratory's long-term thermal processing capabilities.

Please contact our technical sales team today for a formal quotation or to discuss a customized thermal solution tailored to your specific research parameters.

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