1500C High Temperature Compact Tube Furnace 2 Inch OD with Vacuum Flanges and Complete Accessories

Tube Furnace

1500C High Temperature Compact Tube Furnace 2 Inch OD with Vacuum Flanges and Complete Accessories

Item Number: TU-62

Maximum Temperature: 1500 °C (Short-term) / 1400 °C (Continuous) Process Tube: 2" x 27" High-Purity Alumina (99.5%) Temperature Accuracy: ± 1.0 °C via 30-Segment PID Controller
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Product Overview

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This high-performance thermal processing system is engineered to meet the rigorous demands of material science research and industrial laboratory applications. Designed for precision and durability, the equipment provides a stable, high-temperature environment for sintering, annealing, and chemical vapor deposition. By combining a high-purity alumina process tube with robust silicon carbide (SiC) heating elements, the unit facilitates consistent thermal gradients and rapid ramp rates, making it an essential tool for laboratories focused on advanced material synthesis and characterization.

Targeted at sectors such as semiconductor manufacturing, aerospace material testing, and battery research, the system offers a versatile platform for atmosphere-controlled heat treatments. The compact footprint allows for seamless integration into existing laboratory spaces without compromising on heating capacity or technical performance. Whether utilized for small-batch production or fundamental R&D, this furnace delivers the repeatable results required for peer-reviewed research and industrial quality control standards.

Built with reliability at its core, the system features a double-walled steel construction and advanced air-cooling mechanisms to ensure exterior surfaces remain safe to touch even during peak operation. The inclusion of high-precision digital controllers and vacuum-ready hardware underscores our commitment to providing a turn-key solution for complex thermal profiles. This equipment is a long-term investment in operational excellence, designed to withstand the stresses of continuous high-heat cycling while maintaining superior accuracy and safety.

Key Features

  • High-Purity Alumina Processing Tube: The equipment utilizes a 99.5% high-purity alumina tube that is highly resistant to thermal shock and chemical corrosion, ensuring the integrity of samples during high-temperature cycles up to 1500°C.
  • Advanced Silicon Carbide (SiC) Heating: Four heavy-duty SiC rods provide efficient and uniform heat distribution across the 6-inch heating zone, allowing for continuous operation at 1400°C with a maximum peak of 1500°C.
  • Precision SCR Digital Control: The integrated Silicon Controlled Rectifier (SCR) system provides sophisticated power management, maintaining a temperature accuracy of ±1°C through 30 programmable segments for complex ramping and cooling profiles.
  • Comprehensive Vacuum Sealing Assembly: Each unit is equipped with a pair of stainless steel 304 vacuum flanges featuring double high-temperature silicone O-rings, enabling vacuum levels as low as 10-5 torr when paired with secondary pumps.
  • Dual-Layer Forced Air Cooling: The furnace structure consists of a double-layer steel casing with two integrated cooling fans, creating a protective air buffer that reduces the outer shell temperature and protects sensitive internal electronics.
  • High-Efficiency Fiber Alumina Insulation: The chamber is lined with premium high-purity fiber alumina boards, which offer superior energy saving by minimizing heat loss and ensuring rapid thermal response times.
  • Standardized Vacuum Monitoring: A mechanical vacuum/pressure gauge is installed directly on the flange to provide real-time monitoring of internal furnace pressure ranging from -0.1 to 0.15 Mpa.
  • Safety-First Protection Systems: Built-in over-temperature and thermocouple failure alarms automatically cut power to the heating elements, preventing hardware damage and ensuring operator safety during unattended runs.
  • Versatile Gas Handling Ports: The vacuum flanges include 1/4" bard fittings and needle valves, allowing for precise control of atmosphere introduction for inert gas processing or low-pressure chemical vapor deposition.
  • Expandable Control Options: The system is designed to support optional PC-based control software and wireless remote monitoring, allowing for data logging and recipe management via Labview-based interfaces.

Applications

Application Description Key Benefit
Technical Ceramics Sintering of high-purity ceramic powders and composite materials. High thermal stability ensures uniform density and structural integrity.
Battery Research Calcination of electrode materials for lithium-ion and solid-state batteries. Precise atmosphere control prevents oxidation of sensitive powder compounds.
Semiconductor Testing Diffusion and annealing of silicon wafers or thin-film substrates. Contamination-free environment provided by high-purity 99.5% alumina.
CVD Research Chemical Vapor Deposition of carbon nanotubes or 2D materials like Graphene. Vacuum-tight flanges and needle valves allow for controlled precursor gas flow.
Metallurgy Stress-relieving and heat treatment of high-performance alloy samples. Rapid ramp rates and accurate cooling segments allow for precise microstructure control.
Dental Research Sintering of zirconia and porcelain crowns or dental prosthetics. Compact size and 1500°C capability fit perfectly in specialized medical labs.
Material Science Education Demonstrating thermal phase transitions and material properties to students. Robust safety features and easy-to-use digital interface for academic environments.

Technical Specifications

Feature Parameter Detail Value / Specification for TU-62
Model Identifier Item Number TU-62
Maximum Temperature Short Term (< 60 mins) 1500 °C
Continuous Temperature Long Term Operation 1400 °C
Tube Material Process Tube Type 99.5% High Purity Alumina
Tube Dimensions Outer Diameter x Length 2" x 27" (50.8 OD x 700mm L)
Heating Elements Rod Type 1600°C Grade SiC Rods (4 Pcs)
Power Supply Voltage / Phase Single Phase, 208 - 240V AC, 50/60 Hz
Max Power Output Wattage Requirements 2.5 KW (Requires 20A Breaker)
Heating Zone Total Heating Length 6" (152 mm)
Constant Temp Zone Effective Uniformity 60 mm (±3 °C)
Controller Type Digital Logic PID with Auto-tune (FA-YD518P-AG)
Program Capacity Segments 30 Segments (Ramp, Cool, Dwell)
Temperature Accuracy Precision Maintenance ± 1.0 °C
Vacuum Integrity Flange Material Stainless Steel 304 with Double O-Rings
Vacuum Level Pump Dependent 10-2 torr (Mechanical) / 10-5 torr (Molecular)
Pressure Gauge Mechanical Range -0.1 to 0.15 Mpa
Thermocouple Sensor Type Type B (Pt-Rh to Pt-Rh) with Ceramic Sheath
Heating Rate 1000°C to 1500°C 5°C / min
Heating Rate RT up to 1000°C 10°C / min
Safety Features Cooling / Alarms Dual Cooling Fans, Over-temp & TC Failure Alarm
Compliance Certification CE Certified (NRTL/UL61010 available)

Why Choose Compact Tube Furnace TU-62

  • Industrial-Grade Reliability: Engineered with professional-grade SiC elements and high-purity alumina, this unit is designed for consistent performance in high-duty cycle research environments.
  • Superior Thermal Management: The combination of advanced PID/SCR control and high-density fiber insulation ensures unmatched temperature stability and energy efficiency, reducing operational costs.
  • Turn-Key Vacuum Capability: Unlike competing units that require external modifications, this system arrives with high-quality SS304 flanges and O-rings, ready for atmosphere-controlled processes out of the box.
  • Versatile and Scalable: With options for digital vacuum monitoring and wireless software control, this furnace can be customized to match the specific data acquisition needs of modern laboratories.
  • Precision Manufacturing: Every component, from the double-layer casing to the Type B thermocouple, is selected for its ability to withstand extreme conditions, ensuring long-term operational consistency.

Our engineering team is dedicated to providing premium thermal solutions that empower your research. Contact us today for a technical consultation or to receive a formal quotation for your customized laboratory setup.

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