High Temperature Compact Vacuum Tube Furnace 1750C Max 60mm OD Alumina Tube

Tube Furnace

High Temperature Compact Vacuum Tube Furnace 1750C Max 60mm OD Alumina Tube

Item Number: TU-77

Maximum Working Temperature: 1750°C Temperature Control Accuracy: ±1°C Processing Tube Size: 60mm OD x 790mm L
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Product Overview

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This high-temperature vacuum tube furnace represents the pinnacle of compact thermal processing, specifically engineered for material science and industrial R&D laboratories. This system is designed to provide a stable, high-heat environment up to 1750°C, making it an essential tool for sintering new material samples, conducting chemical vapor deposition (CVD) processes, and performing advanced thermal treatments. By integrating premium Swedish-made heating elements with sophisticated alumina insulation, the equipment provides an ultra-clean heating environment necessary for sensitive atmospheric or vacuum operations.

Primary use cases for this unit span across electronics, aerospace, and energy storage industries, where researchers require precise control over the thermal history of their specimens. Whether utilized for solid-state battery research or the development of high-performance technical ceramics, this system offers the versatility to operate under various gas conditions or high-vacuum levels. The compact footprint allows it to be integrated into space-constrained laboratory environments without sacrificing the performance or safety standards expected in heavy-duty industrial applications.

Confidence in this equipment is built through rigorous engineering and the inclusion of high-specification components. The furnace is pre-configured to meet stringent safety standards and is ready for UL/CSA certification, ensuring compliance with international laboratory safety protocols. The double-layer steel casing and integrated cooling fans provide exceptional thermal management, keeping the outer surface at a safe temperature even during prolonged high-temperature cycles. This robustness, combined with a precision digital control interface, ensures consistent results and long-term operational reliability under the most demanding research conditions.

Key Features

  • Superior Heating Performance: Equipped with four Swedish-made Kanthal Super-1800 MoSi2 heating elements, the system achieves rapid heating rates up to 10°C/min and maintains a continuous working temperature of 1720°C, reaching a maximum peak of 1750°C for specialized processes.
  • High-Precision SCR Power Control: Utilizing a Silicon Controlled Rectifier (SCR) with phase angle firing, the unit offers significantly higher accuracy and stability compared to standard solid-state relays. This advanced power management reduces thermal shock to the heating elements, extending their lifespan and ensuring ±1°C control accuracy.
  • Advanced Alumina Processing Chamber: The unit features a premier-grade alumina processing tube from the USA, characterized by high purity (>99.9%). This ensures that materials remain free from contamination while providing the structural integrity required to withstand extreme thermal gradients.
  • Intelligent Temperature Programming: The integrated digital controller features 30 programmable segments, allowing for precise customization of heating rates, dwell times, and cooling curves. This level of control is critical for complex sintering profiles and repeatable experimental outcomes.
  • Enhanced Thermal Efficiency and Safety: A double-layer steel casing with dual internal cooling fans keeps the exterior shell temperature below 60°C. Coupled with high-purity alumina refractory insulation, this design maximizes energy savings and protects laboratory personnel.
  • Flexible Atmosphere Management: The system includes a pair of stainless steel vacuum sealing flanges with double silicone high-temperature O-rings. Integrated needle valves and a dial vacuum gauge allow for immediate transition between vacuum, inert gas, or reducing atmosphere operations.
  • Industrial Grade Connectivity: A built-in RS485 communication port enables remote operation and data logging via PC. When equipped with the optional control module, users can monitor and control the thermal process from an external workstation, reducing the need for constant manual supervision.
  • Robust Vacuum Integrity: The flange system is capable of reaching vacuum levels as low as 50 mTorr with a standard mechanical pump and 10^-5 Torr when paired with a turbo molecular pump, providing the clean environment necessary for high-purity material processing.

Applications

Application Description Key Benefit
Solid-State Battery Research Sintering of ceramic electrolytes and electrode materials at high temperatures under inert gas. Prevents moisture contamination and ensures crystal structure integrity.
Advanced Ceramics Fining and sintering of high-performance technical ceramics such as Alumina or Zirconia. Uniform temperature distribution leads to consistent grain growth and density.
Semiconductor CVD Chemical Vapor Deposition of thin films onto substrates within a controlled vacuum tube. High vacuum capability and precise ramp rates ensure film thickness uniformity.
Catalyst Synthesis High-temperature calcination and reduction of catalyst supports in specific gas environments. 30-segment programming allows for precise multi-stage synthesis recipes.
Nuclear Material R&D Testing of fuel pellet surrogates and cladding materials under extreme thermal stress. Safe containment and reliable operation during long-duration thermal cycles.
Aerospace Metallurgy Vacuum annealing of high-temperature alloys and specialty metal coatings. Minimizes oxidation and improves mechanical properties of the treated alloys.
Electronic Components Co-firing of multi-layer ceramic capacitors (MLCCs) and high-power electronic substrates. Reproducible thermal profiles ensure high yield and component reliability.

Technical Specifications

Specification Category Parameter Details Values for TU-77
Thermal Performance Maximum Temperature 1750ºC (< 2 hours)
Continuous Working Temp 800ºC - 1720ºC
Heating Rate Max 10ºC / min
Hot Zone Length 120 mm
Constant Temp Zone 60mm (± 5ºC at 1500ºC)
Heating & Power Heating Elements Kanthal Super-1800 MoSi2 (270mm L, 4 pcs)
Max Power Consumption 3 KW
Input Voltage Single Phase, 220V AC, 50/60 Hz (30A required)
Atmosphere & Tube Tube Material Premier Grade High-Purity (>99.9%) Al2O3
Tube Dimensions 54mm ID x 60mm OD x 790mm Length
Vacuum Level 50 mTorr (Mechanical) / 10^-5 Torr (Turbo)
Sealing Flanges Stainless Steel with Double Silicone O-rings
Fitting Ports 1/4" Barbed fittings with Needle Valves
Control & Accuracy Controller Type 30-segment PID with SCR Power Control
Temperature Accuracy ± 1ºC
Safety Features Over-temp alarm; Auto-shutoff; Phase angle fired
Data Communication RS485 Port (PC control module optional)
Mechanical Features Furnace Casing Double-layer steel with air cooling (<60ºC exterior)
Insulation High-purity Alumina refractory chamber
Compact Footprint Optimized for 600mm x 600mm mobile carts

Why Choose TU-77

Investing in this thermal processing system ensures that your laboratory is equipped with industrial-grade precision and long-term reliability. Unlike standard laboratory furnaces, this unit utilizes Kanthal heating elements and SCR power control, components typically reserved for high-end industrial systems to ensure thermal stability and reduce maintenance costs over years of operation.

  • Precision Engineering: Every component, from the USA-made alumina tube to the Swedish heating elements, is selected for its ability to perform consistently at near-limit temperatures.
  • Operational Safety: The system is designed with a safety-first approach, featuring active air cooling and sophisticated alarm systems that allow for unattended operation during long thermal cycles.
  • Customizable Infrastructure: With optional PC control modules, high-vacuum stations, and gas mixing systems, the equipment can be tailored to meet emerging research needs as your projects evolve.
  • Verified Compliance: The design facilitates easy integration into certified facilities, with options for NRTL or CSA certification to meet institutional compliance requirements.
  • Future-Proof Research: The combination of high temperature (1750°C) and vacuum capability makes this furnace a versatile asset that stays relevant as research trends shift toward more extreme processing conditions.

To receive a detailed quotation or to discuss custom modifications for your specific research requirements, please contact our technical sales team today.

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