High Temperature Vertical Hybrid Furnace with Alumina Tube and SiC Heating for SOFC Coin Cell Testing and Atmosphere Processing

Atmosphere Furnace

High Temperature Vertical Hybrid Furnace with Alumina Tube and SiC Heating for SOFC Coin Cell Testing and Atmosphere Processing

Item Number: TU-HC12

Maximum Temperature: 1500 °C Heating Element: Silicon Carbide (SiC) Tube Specification: 25 mm OD 99.5% High Purity Alumina
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Product Overview

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This high-temperature thermal processing system represents the pinnacle of versatility for modern material science laboratories and industrial research centers. By integrating the capabilities of a muffle furnace, a vertical tube furnace, and a specialized Solid Oxide Fuel Cell (SOFC) testing station, this equipment eliminates the need for multiple discrete units, optimizing laboratory footprint and budget. The system is engineered to provide a stable, high-heat environment essential for the development of next-generation energy storage and conversion materials, specifically targeting the rigorous requirements of solid oxide technology and advanced ceramic sintering.

The core value proposition of this unit lies in its multi-functional architecture. In its vertical configuration, the system utilizes a high-purity alumina tube to facilitate precise atmosphere control, allowing researchers to perform experiments under vacuum or specific gas compositions. When the tube is removed, the equipment functions as a robust high-temperature box furnace. This flexibility makes it an indispensable tool for research environments that transition frequently between bulk material heat treatment and delicate thin-film or coin-cell performance evaluations. The vertical orientation is particularly advantageous for SOFC testing, as it simplifies the integration of testing fixtures and optimizes thermal convection profiles.

Built for demanding R&D cycles, the equipment features a reinforced chassis and high-grade insulation materials that ensure long-term thermal stability and operational safety. Engineering teams across the aerospace, renewable energy, and metallurgy sectors rely on this system for its consistent heating rates and uniform temperature distribution. Every component, from the Silicon Carbide (SiC) heating elements to the advanced digital controllers, is selected to withstand continuous high-temperature operation, ensuring that industrial buyers receive a reliable instrument capable of delivering reproducible results across years of service.

Key Features

  • Hybrid 3-in-1 Functionality: This system seamlessly transitions between a high-temperature muffle furnace, a vertical tube furnace, and a dedicated SOFC coin cell testing station, providing unmatched flexibility for diverse research protocols.
  • Advanced Silicon Carbide (SiC) Heating: Equipped with high-performance SiC heating elements, the unit achieves a maximum working temperature of 1500°C, offering superior oxidation resistance and mechanical strength compared to traditional metallic elements.
  • Precision Atmosphere Management: The inclusion of a 99.5% high-purity alumina processing tube and stainless steel vacuum sealing flanges enables processing under high vacuum or controlled gaseous environments, such as reducing or inert atmospheres.
  • Sophisticated PID Temperature Control: An integrated 30-segment programmable controller utilizes advanced algorithms to maintain a temperature accuracy of ±1°C, allowing for complex thermal cycling, annealing, and sintering profiles.
  • Robust Vacuum Sealing System: The equipment features a pair of specialized sealing flanges with double silicone O-rings, integrated needle valves, and a dial vacuum gauge, supporting vacuum levels down to 10^-5 torr with appropriate pumping systems.
  • Optimized Thermal Insulation: High-quality fibrous ceramic tube blocks and chamber insulation minimize heat loss and prevent radiation damage to external components, ensuring energy efficiency and a cool outer shell for operator safety.
  • Digital Communication and Monitoring: A built-in DB9 PC communication port allows for integration with data logging software, enabling researchers to monitor and record thermal profiles in real-time for compliance and quality control.
  • Safety-First Engineering: Integrated over-temperature and thermocouple failure alarms provide an automated safety layer, protecting both the equipment and high-value samples from thermal runaway or sensor malfunctions.
  • High-Purity Alumina Components: The use of 99.5% Al2O3 ceramic for the processing tube ensures chemical inertness and resistance to thermal shock, preventing sample contamination during critical high-temperature reactions.

Applications

Application Description Key Benefit
SOFC Coin Cell Testing Evaluating the electrochemical performance of solid oxide fuel cells under high-temperature conditions. Vertical orientation and optional fixtures allow for precise electrical and gas connections.
CO2 Electrolysis Testing catalytic activity of cathode materials for high-temperature electrolysis processes. Provides a stable, high-temperature environment with precise gas flow and atmosphere purity.
Technical Ceramic Sintering High-temperature consolidation of advanced ceramics and refractory materials in controlled environments. Achieves 1500°C with high uniformity, ensuring consistent structural integrity of ceramic parts.
Materials Annealing Thermal stress relief and grain growth control for specialized alloys and metallurgical samples. 30-segment PID control enables precise cooling rates to achieve desired material properties.
CVD / PECVD Research Serving as the thermal core for chemical vapor deposition processes to create thin films or coatings. Vacuum-tight sealing and atmosphere control allow for high-purity deposition environments.
Reducing Atmosphere Heat Treatment Processing materials under H2/Ar mixtures to prevent oxidation or facilitate reduction reactions. Reliable sealing flanges and needle valves manage flammable or inert gas flows safely.
Catalyst Performance Characterization Subjecting catalyst candidates to thermal aging and reactive gas exposure to determine durability. High-purity alumina tube prevents metallic contamination from the furnace walls.

Technical Specifications

Parameter Specifications for TU-HC12
Model Identification TU-HC12
Furnace Type Vertical Hybrid (Muffle / Tube / SOFC)
Max. Working Temperature 1500 °C
Heating Chamber Dimensions 120 x 120 x 120 mm (4.7" x 4.7" x 4.7")
Heating Element Type Silicon Carbide (SiC)
Access Ports Two 1" holes on top and bottom for tube insertion
Power Supply Single Phase, 220V AC, 50/60 Hz
Maximum Power 2.5 KW
Maximum Heating Rate 10 °C / min
Uniform Temperature Zone 50 x 50 x 50 mm (within +/- 5%)
Temperature Controller 30-segment programmable PID
Control Accuracy +/- 1 °C
Thermocouple Type S-type
Safety Features Over-temperature and thermocouple failure alarms
Processing Tube Material 99.5% High Purity Al2O3 Ceramic
Tube Dimensions ID: 19 mm; OD: 25 mm; Length: 760 mm
Sealing System Double silicone O-ring flanges with SS needle valves and dial gauge
Vacuum Capability 50 m-torr (mechanical pump); 10^-5 torr (molecular pump)
Communication Interface DB9 PC Port
Certifications CE Certified (NRTL/CSA available upon request)
Warranty One-year limited warranty

Why Choose High Temperature Vertical Hybrid Furnace

Choosing this equipment means investing in a platform engineered for precision, durability, and multi-functional utility. Unlike standard furnaces that serve a single purpose, this unit is designed to evolve with your research needs, moving seamlessly from atmospheric sintering to vacuum-sealed fuel cell testing. The high-purity alumina and SiC components ensure that even at 1500°C, the system maintains its structural integrity and delivers the clean thermal environment required for advanced material synthesis.

Our commitment to engineering excellence is reflected in the unit's rigorous safety standards and CE certification, ensuring compliance with international laboratory protocols. We prioritize long-term reliability by using oversized heating elements and premium insulation, reducing downtime and maintenance costs for industrial operators. Furthermore, our ability to provide custom gas delivery systems and specialized SOFC fixtures means you receive a turnkey solution tailored to your specific experimental goals.

  • Superior Thermal Performance: Rapid ramp rates and excellent uniformity zones ensure consistent processing across all samples.
  • Flexible Integration: Vertical design is ideal for integration with precision gas flow systems and electrochemical testing equipment.
  • Industrial Grade Build: Constructed with high-strength materials designed for continuous, high-temperature operation in R&D environments.
  • Expert Technical Support: Backed by a comprehensive warranty and a team of thermal processing specialists ready to assist with customization.

Discover how this hybrid furnace can accelerate your material research and testing workflows. Contact THERMUNITS today to request a formal quotation or to discuss a custom thermal solution for your specific SOFC or atmosphere processing requirements.

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