1700C High Temperature Alumina Tube Furnace with 18 Inch Heated Zone and Vacuum Sealing Flanges

Tube Furnace

1700C High Temperature Alumina Tube Furnace with 18 Inch Heated Zone and Vacuum Sealing Flanges

Item Number: TU-75

Maximum Temperature: 1700°C Heated Zone Length: 18 Inches (457 mm) Heating Element Type: Super 1800 Grade MoSi2
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Product Overview

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This high-performance bench-top thermal processing system is engineered for advanced material and chemical research laboratories requiring extreme temperatures up to 1700ºC. Designed with a high-purity alumina refractory chamber and an eighteen-inch heated zone, the equipment provides an optimized environment for sintering new material samples, conducting high-temperature oxidation studies, and performing chemical vapor deposition. The system integrates precision heating with robust atmosphere control, making it an essential tool for R&D facilities focused on technical ceramics, metallurgy, and semiconductor development.

Targeting both academic and industrial sectors, the equipment excels in scenarios where atmospheric purity and thermal uniformity are paramount. Whether utilized for solid-state reactions, crystal growth, or catalyst characterization, this unit offers the flexibility to operate under high vacuum or specialized gas conditions. The inclusion of professional-grade sealing assemblies and gas management ports ensures that researchers can achieve repeatable results across various experimental parameters, from inert gas blanketing to low-pressure vacuum processing.

Reliability is at the core of this system’s design. Utilizing a double-layer steel casing with integrated air cooling, the equipment maintains a safe external surface temperature even during prolonged high-temperature cycles. The use of Super 1800 grade molybdenum disilicide (MoSi2) heating elements ensures long-term operational consistency and the ability to withstand the thermal stresses of rapid ramp rates. This focus on engineering excellence guarantees that the unit remains a dependable workhorse in demanding laboratory environments, providing the precision and durability necessary for breakthrough scientific discoveries.

Key Features

  • Advanced MoSi2 Heating Technology: This system utilizes eight high-grade Super 1800ºC Molybdenum Disilicide elements, which are specifically selected for their ability to maintain structural integrity and power output at extreme temperatures, ensuring a long service life in oxidizing atmospheres.
  • Precision SCR Power Control: Equipped with a 30-segment programmable digital controller utilizing Silicon Controlled Rectifier (SCR) phase-angle firing, the equipment provides significantly higher accuracy and smoother temperature transitions compared to standard solid-state relay (SSR) systems.
  • Superior Thermal Insulation: The furnace chamber is constructed from high-purity alumina fiber refractory materials, which minimize heat loss and provide excellent thermal shock resistance, allowing the equipment to achieve rapid heating rates of up to 10ºC per minute.
  • Integrated Atmosphere Management: The unit features a complete vacuum sealing assembly with double silicone high-temperature O-rings and stainless steel needle valves, facilitating precise control over internal gas environments and supporting vacuum levels down to 10^-5 torr with appropriate pumping systems.
  • Enhanced Safety Housing: A double-layer steel casing with dual internal cooling fans maintains the outer skin temperature below 55ºC, protecting laboratory personnel and ensuring the longevity of internal electronic components during continuous high-temperature operation.
  • Uniform Heating Zone Architecture: The eighteen-inch heated zone is engineered to provide a six-inch constant temperature region within +/- 1ºC, ensuring that samples are processed under consistent thermal conditions for highly repeatable experimental outcomes.
  • Versatile Tube Configuration: The equipment supports interchangeable high-purity alumina processing tubes in various diameters, allowing the user to select the optimal volume for their specific sample dimensions and gas flow requirements.
  • Intelligent Over-Temperature Protection: A built-in alarm system and automatic power-cut functionality monitor the unit continuously, allowing for safe, unattended operation during long-duration thermal cycles or complex ramp-and-soak recipes.
  • Expandable Digital Integration: With a standard RS485 communication port, the system can be interfaced with a PC for remote data logging, recipe management, and real-time monitoring through specialized software modules.

Applications

Application Description Key Benefit
Technical Ceramic Sintering Processing of high-performance alumina, zirconia, and silicon nitride components at temperatures up to 1700ºC. High density and structural uniformity.
Solid State Synthesis Promoting chemical reactions between solid precursors for the development of new functional materials. Precise control over phase formation.
Catalyst Characterization Testing the thermal stability and surface activity of catalyst samples under controlled gas flows. Reliable data for scaling industrial processes.
Powder Metallurgy Sintering of refractory metal powders and alloys in inert or reducing atmospheres to prevent oxidation. Minimal contamination and superior grain control.
Semiconductor R&D Thermal annealing of wafers and substrates to modify electrical properties or repair crystal defects. High-purity environment with precise ramping.
Battery Material Research Calcination and heat treatment of cathode and anode materials for next-generation energy storage. Consistent batches for electrochemical testing.
Environmental Aging Simulating extreme thermal conditions to test the durability of aerospace and industrial components. Accurate simulation of real-world stress.

Technical Specifications

Specification Parameter Technical Data (Model TU-75)
Model Identifier TU-75-60 (60mm OD) / TU-75-80 (80mm OD)
Furnace Structure Double-layer steel casing with integrated air cooling fans
Maximum Temperature 1700ºC (for durations < 1 hour)
Continuous Working Temp 800ºC to 1600ºC
Heated Zone Length 457 mm (18")
Constant Temperature Zone 150 mm (6") with +/- 1ºC accuracy
Heating Elements Super 1800ºC grade MoSi2 (30 x 325mm), 8 pieces
Temperature Controller 30-segment programmable SCR digital controller; Optional Eurotherm 3000
Control Accuracy +/- 1ºC (Standard) / +/- 0.1ºC (High Precision Option)
Heating / Cooling Rate Max 10ºC / min
Tube Material 99.8% High Purity Alumina (Al2O3)
Available Tube Dimensions 60mm OD x 54mm ID x 1000mm L OR 80mm OD x 74mm ID x 1000mm L
Sealing Assembly Double silicone O-ring stainless steel flanges with needle valves
Vacuum Capability 50 mtorr (Mechanical Pump); 10^-5 torr (Molecular Pump)
Power Rating 5.2 KW
Voltage Requirements Single Phase, 220V AC, 50/60 Hz (40A breaker required)
Communication Interface RS485 Port for PC integration
Gas Fitting Ports Standard 1/4" Barbed fittings; Optional KF25 or Swagelok
Safety Compliance CE Certified; NRTL/CSA available upon request
Outer Case Temperature < 55ºC during operation

Why Choose TU-75

  • Unmatched Thermal Precision: Through the use of advanced SCR phase-angle power control and high-accuracy PID algorithms, this system provides a stable thermal environment that is critical for sensitive material synthesis and repeatable industrial R&D.
  • Robust Industrial Construction: Designed for longevity, the combination of a dual-layer cooled casing and high-purity alumina refractories ensures that the unit can handle daily high-temperature cycles without structural degradation or safety risks to operators.
  • Flexible Atmosphere Control: The standard vacuum sealing hardware and dual-valve gas manifold allow for immediate transition between vacuum, inert gas, and controlled atmosphere processing, providing maximum utility in a single footprint.
  • Premium Component Quality: From the US-made high-purity alumina tubes to the 1800-grade MoSi2 heating elements, every component is selected for its performance under the most demanding laboratory conditions.
  • Comprehensive Support & Customization: We offer extensive options for PC control, high-vacuum stations, and gas mixing systems, backed by a technical team dedicated to ensuring your equipment integrates perfectly into your specific research workflow.

For a detailed quotation or to discuss a customized configuration for your material research needs, please contact our technical sales team today.

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