High Temperature 1700C Six Zone Split Tube Furnace with Alumina Tube and Water Cooled Flanges

Tube Furnace

High Temperature 1700C Six Zone Split Tube Furnace with Alumina Tube and Water Cooled Flanges

Item Number: TU-81

Maximum Temperature: 1700°C Heating Zones: 6 Zones (1400 mm Total Heating Length) Temperature Control Accuracy: ±1°C
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Product Overview

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This high-temperature thermal processing system represents a pinnacle in laboratory engineering, specifically designed to achieve temperatures up to 1700°C with exceptional precision across six independently controlled heating zones. By integrating a split-hinge furnace body with a high-purity alumina processing tube, the equipment facilitates seamless sample loading and rapid access to the reaction chamber. This dual-purpose design makes it an indispensable tool for research environments that require both extreme heat and the flexibility of a modular tube setup, ensuring that complex experimental configurations can be managed with ease and efficiency.

Primarily utilized within material science departments, industrial R&D centers, and semiconductor fabrication labs, this unit excels in sophisticated thermal treatments such as Chemical Vapor Deposition (CVD), crystal growth, and advanced ceramic sintering. The system's ability to maintain a 1400 mm heating length allows for high-throughput processing or the creation of precise thermal gradients. Its robust construction is tailored for demanding industries including aerospace, energy storage, and electronics, where material purity and thermal consistency are critical to the success of the end product.

Engineered for long-term reliability in rigorous operating conditions, this system utilizes premium grade MoSi2 heating elements and a double-layer mild steel casing. The inclusion of integrated cooling fans ensures the exterior surface remains at a safe operating temperature, protecting both the operator and surrounding lab infrastructure. With six individual PID controllers providing granular management of the thermal profile, the equipment offers researchers the confidence that their most sensitive processes will be executed with repeatable, high-fidelity results every time.

Key Features

  • Six Independent Heating Zones: The furnace is equipped with six distinct heating zones (200, 200, 300, 300, 200, and 200 mm) each controlled by an individual PID unit, allowing for the creation of precise thermal gradients up to 10°C/cm.
  • Advanced Split-Body Design: The split-chamber architecture allows for easy insertion and removal of the processing tube, which is essential for pre-assembled experimental rigs or for rapid cooling between process cycles.
  • High-Purity Alumina Processing Tube: A Ø60 mm x 1800 mm alumina tube provides superior chemical resistance and structural integrity at extreme temperatures, ensuring a clean environment for sensitive material synthesis.
  • MoSi2 Heating Elements: Utilizing 1800°C grade Molybdenum Disilicide elements, the system achieves rapid heat-up times and sustained high-temperature performance without the degradation common in lower-tier heating components.
  • Water-Cooled Vacuum Flanges: The system includes a comprehensive set of water-cooled flanges that maintain seal integrity even at maximum operating temperatures, facilitating high-vacuum processes down to the levels required for thin-film deposition.
  • Precision PID Temperature Control: Each of the six controllers offers 50 programmable segments, providing a resolution of 0.3°C and an accuracy of ±1°C to meet the most stringent laboratory standards.
  • Enhanced Safety Interlocks: Built-in overheating and broken thermocouple alarms provide automatic shut-off capabilities, protecting the equipment and the process tube from thermal runaway or hardware failure.
  • Integrated Data Acquisition: With RS485 serial communication and LabVIEW-based software, users can remotely monitor temperature profiles, log data, and manage complex recipes from a central workstation.
  • Thermal Efficiency Construction: A double-layer steel case with forced air cooling keeps the external shell temperature below 70°C, minimizing the heat load on the laboratory environment and improving energy efficiency.
  • Comprehensive Uniformity: The unit provides a uniform temperature zone of 1000 mm at ± 5°C when all zones are synchronized, ideal for large-batch processing or long sample sintering.

Applications

Application Description Key Benefit
CVD / PECVD Synthesis of high-quality carbon nanotubes, graphene, and thin-film coatings under controlled atmospheres. Precise gas flow and temperature control leads to superior film uniformity.
Crystal Growth Utilizing the six-zone gradient control to facilitate the growth of single crystals from melt or vapor phases. Precise 10°C/cm gradients enable controlled crystallization rates for high-purity results.
Ceramic Sintering High-temperature densification of advanced ceramics and refractory materials in a controlled air or vacuum environment. 1700°C capability allows for the processing of even the most demanding technical ceramics.
Thermal Gradient Testing Testing materials under variable temperature conditions across a single axis to observe structural changes. Independent zones allow for complex temperature profiles that simulate real-world thermal stress.
Annealing and Tempering Heat treatment of specialty alloys and semiconductor wafers to relieve internal stresses and modify mechanical properties. Excellent thermal uniformity prevents warping and ensures consistent structural integrity.
Solid State Synthesis Calcination and synthesis of battery cathode/anode materials in multi-stage heating cycles. Large processing volume and modular tube options accommodate diverse batch sizes.
Atmospheric Research Studying material reactions under specific gas environments such as Nitrogen, Argon, or Oxygen. Water-cooled flanges and air-tight seals maintain high purity and prevent contamination.

Technical Specifications

Specification Category Parameter Details for TU-81
Model Identifier TU-81
Electrical Input 208-240 VAC, 3 Phase, 50/60Hz, 100 A, 30 kVA (Options for 380V - 480V available)
Maximum Temperature 1700°C (< 60 minutes)
Continuous Working Temp 800°C - 1600°C
Vacuum Working Temp < 1450°C under vacuum conditions
Heating Rate < 10°C / minute
Heating Zones Six Zones: 200 + 200 + 300 + 300 + 200 + 200 mm
Total Heating Length 1400 mm
Uniform Zone Length 1000 mm @ ± 5°C (at 1400°C with synchronized zones)
Constant Temp Zone 800 mm @ ± 5°C
Thermal Gradient Up to 10°C / cm achievable through independent zone programming
Heating Elements 1800°C Grade MoSi2 Heating Elements
Processing Tube Alumina Tube Ø60 mm (O.D.) × Ø51 mm (I.D.) × 1800 mm (Length)
Vacuum Flanges One set of water-cooled vacuum flanges included
Control System 6 PID programmable controllers, 50 segments each
Accuracy & Resolution ± 1°C accuracy; 0.3°C temperature resolution
Thermocouple B-Type
Communication Interface RS485 serial port; LabVIEW-based software (MTS03) included
Internal Pressure < 3 psig
Shell Construction Double-layer mild steel case with integrated cooling fans
Safety Standards CE Certified; NRTL (UL61010) or CSA available upon request

Why Choose High Temperature 1700C Six Zone Split Tube Furnace

  • Superior Thermal Versatility: The combination of 1700°C peak performance and six-zone independent control allows researchers to transition seamlessly between uniform heating and complex gradient profiles in a single unit.
  • Proven Reliability and Build Quality: Constructed with high-grade MoSi2 elements and a dual-shell cooling design, this system is built for the intensive cycle times required in industrial R&D and manufacturing.
  • Precision-Driven Results: With industry-leading control accuracy and integrated LabVIEW software, users can automate complex thermal recipes and ensure data integrity for critical research documentation.
  • Modular and Custom-Ready: Our engineering team provides extensive customization options, from specialized flange configurations to various power supply standards, ensuring the system integrates perfectly with your existing laboratory infrastructure.
  • Comprehensive Compliance and Support: Each unit is CE certified with options for UL and CSA standards, backed by our responsive technical support team to ensure maximum uptime and operational safety.

Contact our technical sales team today to request a quote or to discuss a customized thermal solution tailored to your specific material science requirements.

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