Tube Furnace
High Magnetic Field Compatible Tube Furnace for 1100C Material Research with Controlled Atmosphere and Water Cooled Non Magnetic Case
Item Number: TU-C25
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Product Overview
This specialized thermal processing system is engineered specifically for integration with high-intensity magnetic environments, supporting research where simultaneous thermal and magnetic stressors are required. Designed to operate within magnetic bores of at least 100mm, the equipment provides a stable 1100°C environment for analyzing material behavior under fields exceeding 10 Tesla. By utilizing advanced non-magnetic construction and specialized heating architectures, the unit ensures that delicate experimental conditions are preserved without mechanical interference from electromagnetic forces.
Primary use cases for this equipment include advanced material science, superconductivity studies, and spintronics research. It serves as a critical tool for industrial R&D centers and university laboratories focused on developing next-generation catalysts, magnetic thin films, and high-performance alloys. The design prioritizes the integrity of the magnetic field while delivering the high-temperature capabilities necessary for phase transformation and structural ordering in sensitive samples.
Reliability and consistency are the cornerstones of this system's engineering. With a robust water-cooled SS316 austenitic stainless steel casing and precision-regulated DC power delivery, the unit maintains exceptional stability during long-duration experiments. The equipment is built to withstand the rigorous demands of high-field research, providing researchers with the confidence that their data remains untainted by fluctuating thermal profiles or structural vibrations inherent in lesser-designed systems.
Key Features
- High Magnetic Field Compatibility: Specifically engineered to operate within magnetic fields greater than 10 Tesla, this system utilizes non-magnetic materials and optimized geometry to prevent interference with sensitive measurement equipment.
- Lorentz Force Mitigation: The furnace incorporates dual spiral-wound heating elements designed to counteract and minimize the Lorentz force, ensuring the mechanical stability and longevity of the heating assembly even under intense magnetic flux.
- Austenitic SS316 Casing: The entire furnace body is constructed from high-grade SS316 non-magnetic austenitic stainless steel, providing the structural durability required for industrial use while remaining completely transparent to magnetic fields.
- Precision PID Temperature Control: Equipped with a sophisticated 50-segment programmable controller, the system maintains a temperature accuracy of ±0.1°C, allowing for extremely fine-tuned thermal recipes and repeatable experimental cycles.
- Integrated Water Cooling Architecture: A high-efficiency water jacket maintains the furnace's exterior surface at or below 25°C, protecting external magnets and sensitive laboratory environments from thermal radiation and leakage.
- 10 kW Regulated DC Power Supply: The high-capacity DC power system provides steady, ripple-free energy to the heating elements, which is essential for maintaining a stable electromagnetic environment during high-temperature processing.
- Inert Atmosphere Optimization: Utilizing Molybdenum resistance wire heating elements, the system is designed for high-purity inert gas environments, preventing oxidation and ensuring the purity of the material processing environment.
- Dual-Sensor Thermal Monitoring: The unit features both an S-type thermocouple for internal process control and a T-type sensor to monitor the processing tube's surface temperature, ensuring safety and preventing quartz tube devitrification.
- Hermetic Process Chamber: A pair of SS316 vacuum flanges with precision compression fittings ensures a secure, leak-tight environment for vacuum or pressurized gas operation up to 3 psig.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Superconductivity Testing | Heat treating samples within high magnetic fields to determine critical current densities and magnetic flux pinning properties. | Accurate characterization of materials under real-world superconducting operating conditions. |
| Nitrogen-Doped Carbon Synthesis | Processing catalysts at 1100°C to facilitate structural ordering and graphitization for improved electrical conductivity. | Enhanced Co-N cluster stability and uniform distribution for superior methanol tolerance. |
| Spintronics R&D | Annealing magnetic thin films and multilayered structures to optimize spin-valve performance and giant magnetoresistance (GMR) effects. | Precise control over crystal structure orientation in the presence of orienting magnetic fields. |
| Magnetic Phase Transitions | Studying the Curie point and phase transformations in alloys while subjected to simultaneous high heat and intense magnetic flux. | Real-time observation of magnetic property shifts during high-temperature structural changes. |
| Advanced Catalyst Development | High-temperature treatment of metallic clusters to optimize limiting current values in fuel cell applications. | Optimized structural graphitization leading to significant improvements in catalyst efficiency. |
| Solid State Chemistry | Synthesizing new magnetic materials through solid-state reactions that require controlled inert atmospheres and high thermal stability. | Prevention of sample contamination and oxidation via hermetically sealed quartz processing tube. |
Technical Specifications
| Feature | Specification Detail (Model TU-C25) |
|---|---|
| Input Power | 208 - 240VAC or 480VAC, 3-Phase, 50/60Hz |
| DC Power Output | 10 kW DC Programmable Supply |
| Regulated Voltage Range | 0 - 24VDC |
| Maximum Working Temperature | 1100 ℃ (Continuous) |
| Heating Zone Length | 750 mm total |
| Uniform Heating Zone | 250 mm @ ±5 °C |
| Maximum Heating Rate | ≤ 10 ℃/min |
| Temperature Controller | Eutothermo-3000 PID with 50 programmable segments |
| Control Accuracy | +/- 0.1 ℃ |
| Communication Interface | RS-485 for remote data logging and control |
| Process Thermocouple | S-type (for process control) |
| Monitoring Thermocouple | T-type (for tube surface temperature) |
| Heating Element Type | Double-coil Molybdenum (Mo) resistance wire (Inert Gas Only) |
| Processing Tube Dimensions | Quartz Tube: Ø30 mm O.D. × Ø25 mm I.D. × 1000 mm Length |
| Furnace Casing Material | Water-cooled SS316 non-magnetic austenitic stainless steel |
| Sealing Flanges | SS316 hermetic flanges with 1/4" compression fittings |
| Maximum Operating Pressure | < 3 psig |
| Magnet Bore Compatibility | Minimum Ø100 mm bores |
| Water Cooling Requirement | Recirculating chiller required (External surface < 25℃) |
| Vacuum Capability | Up to 50 mtorr (with optional mechanical pump) |
| Certifications | CE Certified (NRTL available upon request) |
Why Choose TU-C25
- Specialized Magnetic Engineering: Unlike standard laboratory furnaces, this system is specifically designed with non-magnetic metallurgy and dual-spiral elements to thrive in high-field environments without mechanical failure or field Distortion.
- Industrial-Grade Thermal Stability: The combination of a 10kW DC power supply and ±0.1°C PID control ensures that your research is supported by the most stable thermal profile currently available for high-field applications.
- Enhanced Safety Protocols: Integrated sensors monitor surface temperatures to protect both the operator and the expensive magnet systems external to the furnace, preventing accidental over-heating of sensitive cryostats.
- Superior Build Quality: Constructed with high-grade SS316 and Molybdenum elements, this unit is built for long-term operational consistency in demanding R&D cycles and industrial material processing.
- Customizable Integration: From vacuum pump options to gas plumbing manifolds, the system can be tailored to meet the specific requirements of your gas-sensitive or vacuum-dependent research protocols.
Contact us today to discuss your specific high-magnetic field research requirements or to request a quote for this high-precision thermal processing solution.
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