High Temperature 1700C Three Zone Tube Furnace with Alumina Tube 50mm 60mm 80mm OD for Material Research and Industrial Heat Treatment

Tube Furnace

High Temperature 1700C Three Zone Tube Furnace with Alumina Tube 50mm 60mm 80mm OD for Material Research and Industrial Heat Treatment

Item Number: TU-80

Maximum Temperature: 1700°C (< 1 hour) Heating Zone Configuration: Three Independent Zones (195 + 220 + 195 mm) Tube Diameter Options: 50mm, 60mm, or 80mm OD Alumina
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Product Overview

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This high-temperature three-zone tube furnace represents a pinnacle of thermal engineering, designed specifically to meet the rigorous demands of material science research and advanced industrial production. By utilizing a sophisticated triple-zone heating configuration, the system provides unparalleled control over thermal gradients, allowing researchers to establish extremely stable constant temperature zones or precise temperature slopes. This equipment is the primary choice for processes requiring sustained high-temperature operations up to 1700°C under controlled atmospheric conditions, ensuring that sensitive materials are treated with the highest degree of repeatability.

Targeted at sectors such as semiconductor manufacturing, aerospace metallurgy, and technical ceramic development, the unit excels in applications ranging from Chemical Vapor Deposition (CVD) to the annealing of specialized alloys. The core value proposition of this system lies in its ability to manage complex thermal profiles that single-zone furnaces simply cannot achieve. By integrating high-purity alumina components with advanced molybdenum disilicide (MoSi2) heating elements, the equipment ensures a clean, contaminant-free processing environment, which is critical for the integrity of high-purity R&D samples.

Reliability is engineered into every component of this thermal processing system. From the double-layer steel housing that maintains a cool exterior even during peak operation to the precision-calibrated Type B thermocouples, the unit is built for long-term consistency in demanding laboratory and pilot-scale industrial environments. Procurement teams can invest with confidence, knowing this system provides a robust platform for sensitive heat treatment processes where thermal precision is non-negotiable and operational uptime is essential for project success.

Key Features

  • Independently Controlled Three-Zone Heating: The furnace architecture features three distinct heating zones (Left: 195 mm, Middle: 220 mm, Right: 195 mm) each governed by its own PID controller. This setup allows for the creation of an extended uniform temperature zone of 300 mm at 1600°C, or the establishment of specific thermal gradients required for crystal growth and specialized vapor transport processes.
  • High-Purity Alumina Processing Tubes: Buyers can select from 50mm, 60mm, or 80mm OD alumina tubes, all 1200mm in length. These high-density ceramic tubes offer exceptional thermal shock resistance and chemical inertness, preventing sample contamination even at the maximum operating threshold of 1700°C.
  • Advanced Molybdenum Disilicide (MoSi2) Elements: Featuring 14 high-grade MoSi2 heating elements, the system achieves rapid ramp rates and long-term stability. At high temperatures, these elements form a protective quartz coating that prevents further oxidation, ensuring a long service life and consistent power output across thousands of heating cycles.
  • Precision Atmosphere and Vacuum Control: The system is equipped with water-cooled stainless steel flanges featuring double silicone O-rings. This hermetic sealing allows for reliable operation under high vacuum or controlled gas environments, supported by integrated KF25 ports and a needle valve for gas management.
  • Superior Thermal Insulation: Utilizing high-quality fibrous alumina thermal blocks and a double-shell steel case, the equipment minimizes heat loss. This focus on insulation efficiency not only reduces energy consumption but also ensures the furnace surface remains at a safe touch-temperature below 70°C.
  • Intelligent PID Programming: The control interface supports 30 programmable segments for heating, dwelling, and cooling. This level of granularity enables complex heat treatment recipes to be executed automatically, with built-in protections for overheating and thermocouple failure, ensuring process safety and repeatability.
  • Enhanced Water Cooling System: To protect the structural integrity of the vacuum seals and flanges during ultra-high temperature runs, the system features integrated water-cooling ports. This ensures the seals remain within their operating temperature range, maintaining vacuum integrity even during 1700°C processing.
  • Optional Digital Integration: The system can be upgraded with RS485 communication ports and Labview-based software. This allow for remote monitoring, recipe management, and comprehensive data logging via a laptop, which is essential for audit trails in regulated industrial R&D environments.

Applications

Application Description Key Benefit
Gallium Oxide Nanowire Growth Utilizing the three-zone gradient to manage catalyst alloying and axial growth stages at distinct temperatures between 400°C and 860°C. Precisely controlled morphology and regularity of nanowire structures.
Alloy Homogenization High-temperature diffusion annealing of Fe-Ni-Cu and other specialized alloys at 1000°C+ to ensure uniform elemental distribution. Eliminates diffusion rate deviations caused by temperature gradients.
CVD / PECVD Processes Serving as the thermal core for Chemical Vapor Deposition, maintaining stable gas reaction temperatures across the substrate. Ensures uniform film thickness and high-quality coating adhesion.
Technical Ceramic Sintering High-temperature firing of alumina, zirconia, and other technical ceramics in controlled oxidizing or inert atmospheres. Consistent density and structural integrity across all samples in the batch.
Crystal Growth Facilitating physical vapor transport or flux-based crystal growth where a precise temperature slope must be maintained. High-quality single crystal yields with minimized internal stress.
Atmosphere Heat Treatment Processing materials under argon, nitrogen, or specialized gas mixes to prevent oxidation or promote surface hardening. Superior surface finish and chemical stability of the processed parts.
Powder Calcination Thermal decomposition of precursors into fine powders, benefiting from the uniform heat field of the three-zone design. High chemical purity and consistent particle size distribution.

Technical Specifications

Parameter Description / Specification (Model TU-80)
Maximum Temperature 1700 °C (for < 1 hour heating periods)
Continuous Temperature 1650 °C (for continuous operation)
Vacuum Temperature 1500 °C (maximum under vacuum conditions)
Heating Zones Total: 610 mm (Left: 195 mm / Middle: 220 mm / Right: 195 mm)
Uniformity Area 300 mm length within ±1°C (when set to 1600 °C across all zones)
Tube Material High-purity Alumina (99.8% options available)
Tube Dimensions Length: 1200 mm; Choice of OD: Ø 50, 60, or 80 mm
Heating Elements 14 pieces of High-Quality Molybdenum Disilicide (MoSi2)
Cooling System Air-cooled double-layer steel case + Water-cooled flanges
Sealing System Stainless steel vacuum sealing flanges with valve and pressure meter
Vacuum Connection KF25 port integrated into flange assembly
Control Accuracy ± 1 °C (Standard PID) / ± 0.1 °C (Optional Eurotherm Upgrade)
Programming 30 segments for heating/soaking/cooling profiles
Ramp Rate < 10 °C / minute recommended for tube longevity
Power Delivery 208-240 VAC, Three Phase, 50/60 Hz, 50 A (15 kVA)
Safety Interlocks Over-temperature protection and broken thermocouple auto-shutoff
Thermocouple Type B (Platinum-Rhodium) high-precision sensors
Optional Compliance NRTL certification based on UL61010 available on request

Why Choose High Temperature 1700C Three Zone Tube Furnace

Choosing this thermal processing system means investing in advanced engineering that prioritizes both precision and longevity. The three-zone configuration offers a level of thermal flexibility that is essential for modern material science, where subtle shifts in temperature gradients can dictate the success or failure of an entire experimental cycle. This equipment is not merely a furnace but a precision tool designed to deliver repeatable, high-fidelity results under the most demanding laboratory conditions.

  • Proven Thermal Stability: By utilizing three independent controllers and high-grade MoSi2 elements, the system eliminates the thermal edge-drop common in lesser furnaces, providing a vast and stable working volume.
  • Industrial Grade Sealing: Our water-cooled flange technology ensures that even at 1700°C, your vacuum or atmospheric integrity remains compromised-free, protecting your samples and the equipment itself.
  • Scalable and Flexible Design: With multiple tube diameter options and the ability to integrate advanced Eurotherm controllers or digital software interfaces, the furnace adapts to your evolving research needs.
  • Safety-First Engineering: Features such as the double-layer steel case and comprehensive electronic interlocks provide a safe working environment for researchers while ensuring the equipment is protected from operational errors.

Our commitment to quality extends beyond the hardware; we provide comprehensive technical support and customization capabilities to ensure this equipment fits perfectly into your specific workflow. Contact us today to receive a detailed quote or to discuss how we can tailor this 1700°C three-zone system to your specific processing requirements.

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