1400C Bottom Loaded Inert Gas Atmosphere Box Furnace with 125L Capacity and Precision Hydraulic Lift

Atmosphere Furnace

1400C Bottom Loaded Inert Gas Atmosphere Box Furnace with 125L Capacity and Precision Hydraulic Lift

Item Number: TU-QF05

Chamber Capacity: 125 Liters (20" x 20" x 20") Maximum Temperature: 1400°C Loading Mechanism: Hydraulic Bottom Loading (200kg Max)
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Product Overview

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This high-temperature bottom-loading furnace represents the pinnacle of thermal engineering for material science and industrial research and development. Designed to provide a controlled environment for complex heat treatments, the system offers a substantial 125-liter capacity within a precision-machined 20" x 20" x 20" heating chamber. By utilizing a bottom-loading configuration, the equipment ensures superior temperature uniformity and provides a stable platform for heavy or delicate samples. The integration of high-purity alumina fiber insulation and silicon carbide (SiC) heating elements allows for continuous operation at temperatures up to 1300°C, with a maximum peak capacity of 1400°C, making it an ideal choice for processes requiring both volume and high-thermal intensity.

The primary use cases for this unit span across advanced ceramics, metallurgy, and semiconductor manufacturing. Its ability to maintain a strictly controlled inert gas or oxygen atmosphere makes it indispensable for applications such as sintering, annealing, and the synthesis of high-purity compounds where atmospheric contamination must be eliminated. The vacuum-sealed steel chamber, protected by an integrated water-cooling jacket, allows operators to conduct processes under vacuum or specific gas flows without compromising the structural integrity of the furnace or the safety of the laboratory environment. This makes the system particularly effective for industrial facilities focusing on aerospace components, electronic ceramics, and renewable energy materials.

Buyers can have full confidence in the reliability and performance of this equipment under the most demanding industrial conditions. Built with a heavy-duty, double-layer stainless steel structure, the unit is engineered for long-term operational consistency. The hydraulic lift mechanism is designed to handle loads up to 200 kg with precision, ensuring that even large-scale batches are handled with care. Every aspect of the furnace, from the Eurotherm PID controller to the high-grade refractory ceramics, is selected to provide a robust solution that minimizes downtime and maximizes throughput for high-stakes research and production cycles.

Key Features

  • Precision Hydraulic Bottom-Loading Mechanism: The furnace utilizes an electric-driven hydraulic cylinder to raise and lower the chamber floor, supporting a maximum sample load of 200 kg. This design facilitates easier loading of heavy crucibles and significantly improves temperature uniformity across the 125-liter volume.
  • Advanced Inert Atmosphere Control: Equipped with a vacuum-sealed steel chamber and a precision gas flow control system, the equipment supports processing under inert gases like Argon or Nitrogen, as well as Oxygen, preventing oxidation and ensuring material purity.
  • High-Performance Silicon Carbide Heating: Featuring 12 strategically positioned SiC heating elements, the system delivers rapid, consistent heating up to 1400°C, ensuring stable thermal gradients for complex metallurgical and ceramic processes.
  • Water-Cooled Double-Layer Structure: The furnace is encased in a double-layer stainless steel structure with an integrated water-cooling jacket at the front door and sealing surfaces, maintaining a cool exterior and extending the service life of vacuum seals.
  • Eurotherm PID Temperature Regulation: A high-end Eurotherm controller provides PID automatic control via a Silicon Controlled Rectifier (SCR), offering 30 programmable segments for precise management of heating rates, cooling rates, and dwell times.
  • Enhanced Energy Efficiency: The heating chamber is lined with 1800-grade fibrous alumina insulation and coated with high-purity Al2O3, which minimizes heat loss and reduces energy consumption during long-duration thermal cycles.
  • Integrated Safety and Monitoring Systems: Built-in over-temperature protection and thermocouple failure alarms allow for unattended operation, while dual S-type thermocouples ensure redundant monitoring for critical process safety.
  • High-Capacity Vacuum Integration: A heavy-duty vacuum pump is built directly into the side of the furnace frame, paired with a front-panel flow meter (0-12L/min) for seamless atmospheric management during the heat treatment process.

Applications

Application Description Key Benefit
Advanced Ceramic Sintering Sintering of large-scale alumina or zirconia components at high temperatures. High uniformity and bottom loading prevent cracking in large parts.
Activated Carbon Production High-temperature activation at 800°C under strict nitrogen environments with chemical catalysts. Prevents oxidative degradation while promoting high specific surface area.
Powder Metallurgy Annealing and sintering of metal powders under inert gas to prevent surface oxidation. Maintains high purity and mechanical integrity of the finished metal parts.
Semiconductor Processing Thermal treatment of silicon wafers or substrate materials in controlled atmospheres. Precision PID control ensures repeatable results for delicate electronics.
Aerospace Component Testing Stress-relieving and heat-treating specialized alloy components for aerospace engines. Robust hydraulic lift handles heavy industrial components with ease.
Glass & Crystal Growth Controlled cooling and heating cycles for the synthesis of industrial-grade crystals. 30-segment programming allows for the slow cooling rates necessary for crystal growth.
Post-Processing for AM Thermal stabilization and debinding of 3D-printed metal or ceramic parts. Versatile atmosphere control allows for debinding and sintering in one unit.
Materials Characterization High-temperature testing of new refractory materials under varied gas environments. Reliable data acquisition via RS485 communication and precision monitoring.

Technical Specifications

Parameter Group Specification Detail Value for TU-QF05
Chamber Dimensions Inside Chamber Size 500 x 500 x 500 mm (~20" x 20" x 20")
Capacity Total Heated Volume 125 Liters
Temperature Rating Maximum Working Temperature 1400°C (< 1 hour)
Temperature Rating Continuous Working Temperature 1300°C
Loading Mechanism Lift Type Electric Hydraulic Cylinder
Loading Capacity Maximum Sample Weight 200 kg (including crucible)
Heating Elements Quantity and Type 12 Pcs Silicon Carbide (SiC) elements
Insulation Material 1800-grade fibrous alumina with Al2O3 coating
Structure Outer Casing Double-layer stainless steel with water cooling jacket
Control System Controller Model Eurotherm PID with SCR Control
Control System Program Capacity 30 segments (heating/cooling/soak)
Temperature Precision Accuracy +/- 0.5°C
Temperature Precision Uniformity +/- 3°C
Sensing Thermocouple Type Two S-Type (Primary and Alarm)
Atmosphere Control Flow Management One flow meter (0~12L/min)
Atmosphere Control Vacuum System Side-mounted heavy-duty vacuum pump
Power Supply Standard Configuration AC 460-480V, 3-Phase, 50/60 Hz
Power Rating Maximum Power Consumption 40 KVA
Compliance Certifications CE Certified (NRTL/CSA available at extra cost)

Why Choose Us

  • Superior Thermal Uniformity: The bottom-loading design of the equipment ensures that the thermal gradient remains extremely tight, a critical factor for the structural integrity of large ceramic or metallic batches.
  • Robust Industrial Build Quality: Constructed with high-grade stainless steel and heavy-duty hydraulic components, this system is built to survive the rigors of continuous industrial use and high-weight loading.
  • Precise Atmospheric Integrity: The water-cooled vacuum-sealed chamber allows for high-purity processing under specialized gas environments, which is essential for preventing material contamination at temperatures up to 1400°C.
  • Advanced Safety Protocols: With dual thermocouples and integrated over-temperature alarms, this furnace provides the reliability required for multi-day thermal cycles without the need for constant technician supervision.
  • Customizable Performance: While standard with SiC elements, the unit can be customized with MoSi2 elements to reach 1700°C, providing a future-proof investment for evolving research requirements.

This high-capacity thermal system offers the precision and scale required for modern material science breakthroughs. Contact our technical sales team today for a detailed quote or to discuss how we can customize this equipment to meet your specific process requirements.

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