Tube Furnace
High Temperature Tilting Rotary Tube Furnace with Integrated Mass Flow Control and Multi Zone Heating
Item Number: TU-08
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Product Overview
This high-temperature thermal processing system represents a sophisticated solution for industrial and laboratory environments requiring continuous material agitation and uniform heating. By combining a rotary mechanism with a precision tilting system, the equipment facilitates the seamless movement of materials through a heated environment, ensuring that every particle is exposed to consistent thermal conditions. This design is particularly effective for processes where batch processing is insufficient, providing a path toward scalable production and highly repeatable research results in advanced material science.
Designed primarily for the development of powders, granules, and small-scale bulk materials, the unit is a critical asset for industries involved in battery material synthesis, advanced ceramics, and specialized metallurgical processes. The integration of multi-zone heating elements allows for the creation of specific thermal gradients or extended isothermal zones, catering to complex chemical vapor deposition (CVD) or calcination requirements. Target users include academic research laboratories, industrial R&D departments, and pilot-scale production facilities where precision and reliability are non-negotiable.
The system is engineered to withstand the rigors of continuous high-temperature operation, featuring a robust chassis and high-grade insulation materials that minimize heat loss and maximize energy efficiency. With its heavy-duty mechanical tilting capabilities and sophisticated gas management system, this unit offers researchers the confidence to perform demanding experiments under vacuum or controlled atmospheres. The build quality reflects a commitment to operational longevity, ensuring that the equipment remains a cornerstone of the laboratory's thermal processing capabilities for years to come.
Key Features
- Variable Tilt System (0-35°): The equipment features an adjustable inclination mechanism that allows operators to control the residence time of materials within the heated zone. This capability is essential for optimizing continuous feeding and discharge cycles across varying material densities and flow characteristics.
- Advanced Multi-Zone Heating Architecture: Utilizing high-performance resistance wire elements, the system can reach a maximum temperature of 1100°C. The multi-zone configuration enables precise control over the temperature profile, allowing for the creation of specialized thermal ramps or stable plateau zones necessary for complex material synthesis.
- Precision PID Thermal Management: The integrated high-precision thermostat provides 51 programmable heating and cooling steps. Maintaining an accuracy of ±1°C, this system allows for meticulous control over thermal kinetics, preventing overshoot and ensuring the integrity of temperature-sensitive samples.
- Four-Channel Mass Flow Control (MFC): Equipped with a sophisticated gas delivery system, this unit features four independent channels for precise atmosphere management. With a flow rate range of 0-3000 SCCM, it supports complex gas mixing for applications requiring specific redox conditions or reactive environments.
- High-Grade SS310 Processing Tube: The 2200mm tube is constructed from SS310 stainless steel, chosen for its exceptional oxidation resistance and structural integrity at elevated temperatures. This material choice ensures a long service life and prevents contamination during the processing of high-purity materials.
- Vacuum Sealed Stainless Steel Flanges: To support low-pressure and controlled atmosphere operations, the tube is equipped with high-performance vacuum-sealed flanges. These components ensure a hermetic seal, allowing the system to operate under vacuum or flowing gas conditions without atmospheric leakage.
- Continuous Feed and Discharge Capability: The synergy between the rotary motion and the tilting angle facilitates a continuous workflow. This feature significantly increases throughput compared to traditional batch furnaces, making it an ideal choice for pilot production lines.
- Robust Safety and Monitoring: The system includes comprehensive monitoring tools, including a K-type thermocouple for accurate temperature feedback and automated PID adjustments, ensuring safe and stable operation during long-duration thermal cycles.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Battery Material Synthesis | Calcination and sintering of cathode and anode powders for lithium-ion and solid-state batteries. | Superior chemical uniformity due to constant rotation and agitation during heating. |
| Catalyst Production | Thermal activation and impregnation of support materials used in chemical processing and emission control. | Precise control over gas atmosphere and temperature profiles for optimized catalytic activity. |
| Advanced Ceramics | Continuous firing of ceramic powders and granules to achieve specific grain sizes and crystalline structures. | High-volume throughput with consistent thermal exposure across all particles. |
| Carbon Nanotube CVD | Chemical vapor deposition of carbon-based nanostructures on various substrates. | Multi-zone control allows for the separation of precursor decomposition and growth zones. |
| Powder Metallurgy | Reduction and sintering of metal powders under controlled hydrogen or inert atmospheres. | Integrated MFCs ensure exact gas ratios for consistent metallurgical properties. |
| Calcination Processes | Thermal decomposition of carbonates and other minerals at high temperatures. | Tilting mechanism ensures continuous material flow and prevents clumping or sintering. |
| Environmental Remediation | Thermal desorption of contaminants from soil or industrial waste in a controlled environment. | Reliable containment of gases and high-efficiency thermal processing of bulk materials. |
Technical Specifications
| Parameter | Specification (TU-08) |
|---|---|
| Power Capacity | 26KW |
| Supply Voltage | AC 415V, 3-Phase, 50Hz |
| Maximum Operating Temperature | 1100℃ |
| Continuous Working Temperature | ≤1000℃ |
| Heating Elements | High-performance Resistance Wire |
| Temperature Control Type | PID Automatic Control with 51 programmable steps |
| Temperature Accuracy | ±1℃ |
| Thermocouple Type | K-type |
| Processing Tube Material | SS310 (Note: Material selection influenced by size and temperature) |
| Processing Tube Length | 2200mm |
| Processing Tube Specification | Customized per requirement |
| Furnace Tilting Range | 0° to 35° |
| Gas Supply System | Four-Channel Mass Flow Controllers (MFC) |
| Mass Flow Rate Range | 0 - 3000 SCCM |
| Vacuum Integration | Stainless steel vacuum sealed flanges included |
| System Architecture | Multi-temperature zone middle-size tube furnace |
Why Choose TU-08
- Proven Industrial Reliability: Engineered for long-term duty cycles, this system utilizes premium resistance wire and SS310 components to ensure consistent performance in demanding R&D environments.
- Unmatched Precision: The combination of a 51-step PID controller and a four-channel gas management system allows for the execution of highly complex thermal and atmospheric recipes with extreme repeatability.
- Scalable Processing: The rotary and tilting design bridges the gap between laboratory research and industrial production, offering a viable pathway for continuous material development.
- Tailored Engineering: Every unit can be customized to specific tube dimensions and material requirements, ensuring the equipment meets the exact technical needs of your facility.
- Expert Support: Backed by over a decade of expertise in heat treatment solutions, we provide comprehensive technical guidance and affirmation-backed reliability.
For a detailed consultation or a customized quote regarding this high-performance thermal system, please contact our technical sales team today.
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