High Temperature Hydrogen Atmosphere Box Furnace 1650C Max Reducing Environment Material Synthesis System 8x8x8 Chamber

Atmosphere Furnace

High Temperature Hydrogen Atmosphere Box Furnace 1650C Max Reducing Environment Material Synthesis System 8x8x8 Chamber

Item Number: TU-QF29

Maximum Operating Temperature: 1650°C Chamber Volume: 200 x 200 x 200 mm (8 Liters) Atmosphere Compatibility: Dry Hydrogen and Inert Gases
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Product Overview

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This high-temperature hydrogen atmosphere system is a specialized solution engineered for advanced material synthesis and thermal processing in strictly controlled reducing environments. Capable of reaching temperatures up to 1650ºC, the equipment provides a stable and uniform thermal field essential for the development of high-purity materials. The system is specifically optimized for operations under dry hydrogen, ensuring the integrity of samples that are sensitive to oxidation or require specific reduction reactions during their growth or sintering phases.

Primarily utilized in material science research and industrial R&D, the unit serves as a critical tool for preparing advanced alloys, phosphorus-based compounds, and specialized ceramics. Its robust construction makes it suitable for both university laboratories pushing the boundaries of material physics and industrial facilities requiring consistent, repeatable results for pilot-scale production. The localized control of the atmosphere, combined with high-precision thermal ramp rates, allows for the execution of complex thermodynamic cycles with high fidelity.

Reliability is at the core of this system’s design philosophy. Built with a heavy-duty, double-layer vacuum-sealed steel case and a comprehensive water-cooling jacket, the equipment maintains structural integrity and operator safety even during prolonged high-temperature cycles. Every component, from the high-purity alumina fiber insulation to the precision-engineered molybdenum heating elements, is selected to ensure performance durability under the most demanding industrial conditions. This unit represents a convergence of safety engineering and thermal precision, providing researchers with the confidence to conduct sensitive experiments safely.

Key Features

  • Advanced Safety Hydrogen Burning System: The furnace integrates a sophisticated automatic H2 burning control system that monitors the burner flame. If the system detects a flame failure, the gas delivery valve is immediately shut down to prevent the accumulation of unburned hydrogen, ensuring the highest level of laboratory safety.
  • Precision Thermal Management: Utilizing a world-class Eurotherm temperature controller with 30 programmable segments, the system achieves a temperature stability of ±0.1 °C. This high-resolution control allows for intricate heating and cooling profiles necessary for delicate material transitions.
  • Superior Chamber Insulation: The heating chamber is lined with energy-saving 1800-grade fibrous alumina insulation and a high-purity Al2O3 coating. This multi-layered approach minimizes heat loss and improves temperature uniformity across the 8-liter internal volume.
  • Dual-Layer Vacuum-Sealed Structure: The unit features a double-layer stainless steel structure designed to maintain maximum vacuum integrity. The inclusion of a water-cooling jacket on the front door and an air-cooling shell keeps the exterior surfaces safe to touch even at peak operating temperatures.
  • Intelligent Pressure Regulation: Equipped with both electronic pressure transmitters for automated venting and a mechanical explosion-proof relief valve, the system maintains precise internal pressures. The constant-pressure sintering mode automatically regulates intake and exhaust to stay within the 105,000 Pa – 115,000 Pa range.
  • Molybdenum Heating Metallurgy: High-performance Molybdenum (Mo) coil heating elements are specifically chosen for their exceptional performance in hydrogen atmospheres. These six sets of replaceable coils provide efficient radiant heating up to 1650ºC.
  • Automated Atmosphere Maintenance: The system features a programmable automatic cleaning cycle that switches between the vacuum pump and gas-inlet system. This ensures the chamber is purged of contaminants or oxygen prior to the introduction of hydrogen gas.
  • Comprehensive Data Acquisition: All critical process data, including temperature curves and pressure variations, are logged in real-time to a local hard drive. With a standard Ethernet port, the equipment supports remote monitoring and control over LAN or internet connections.
  • Industrial-Grade Electrical Components: To ensure long-term operational reliability, all internal electrical components, cables, and terminals are sourced from premium industrial suppliers like ABB, meeting rigorous standards for overcurrent and leakage protection.

Applications

Application Description Key Benefit
Titanium Alloy Sintering Processing of Ti-based powders and components in a dry hydrogen environment to prevent oxidation. Enhanced structural integrity and purity of the final alloy component.
Phosphorus Material Synthesis Synthesis of advanced phosphors used in LED and display technologies under reducing conditions. High chromatic purity and consistent particle size distribution.
Refractory Metal Reduction Reduction of metal oxides to pure metal powders (e.g., Tungsten, Molybdenum) at high temperatures. High conversion efficiency and extremely low residual oxygen levels.
Advanced Ceramic Co-firing Sintering of ceramic-to-metal seals and multilayer ceramic substrates in a hydrogen atmosphere. Superior bonding strength and elimination of interfacial voids.
Powder Metallurgy Sintering of various non-ferrous and ferrous metal powders to achieve high density. Controlled grain growth and uniform mechanical properties throughout the batch.
Semiconductor R&D Thermal processing of wafer substrates or specialized electronic components in a reducing gas. Prevention of parasitic oxide layer formation on sensitive surfaces.
Catalyst Preparation High-temperature reduction of catalyst precursors to activate metallic active sites. Maximized surface area and consistent catalytic activity across batches.

Technical Specifications

Category Parameter Specification (Model TU-QF29)
Model Identification Item Number TU-QF29
Chamber Dimensions Internal Volume 200 x 200 x 200 mm (8 x 8 x 8 inch)
Total Capacity 8 Liters
Sample Load Capacity 100 kg Max.
Thermal Performance Max. Temperature 1650 °C (≤ 60 min)
Continuous Temperature 1600 °C
Temperature Accuracy ± 1 °C
Heating Rate (≤1200°C) 5 °C/min
Heating Rate (>1200°C) 2 °C/min
Control System Controller Type Eurotherm PID Controller (30 Segments)
Temperature Stability ± 0.1 °C
Thermocouple Type B-Type (Dual: Control & Secondary Alarm)
Connectivity Standard Ethernet / LAN Support
Atmosphere & Pressure Vacuum Structure Double-layer Stainless Steel (Water-Cooled Door)
Constant Pressure Range 105,000 Pa – 115,000 Pa
Pressure Monitoring Electronic Pressure Transmitter & Mechanical Relief Valve
Explosion-Proof Relief Set at 0.04 MPa
Flow Meters Two 12 L/min float flowmeters (Inert gas & H2 gas)
Power Requirements Input Voltage AC 208 - 240V Single Phase (50/60 Hz)
Power Consumption 9 KW
Required Breaker 50 Amp Air Breaker
Heating Elements Primary Element 6 Sets of Replaceable Mo Coils
Alternative Element Optional MoSi2 (for use in Air/O2 up to 1700°C)
Safety & Protection Alarm Types Over-Temp, Deviation, TC-Break, Chamber Pressure
Water Cooling Alerts Low Level, Flow Restriction, High Temp, Overpressure
Hardware Protection Overcurrent, Overvoltage, Leakage Protection
H2 Safety Integrated Ignition Device & Flame Detection System
Compliance Standards CE Certified (NRTL/CSA available upon request)

Why Choose TU-QF29

  • Uncompromising Safety Standards: This equipment is designed with a multi-layered safety fail-safe architecture, specifically built to handle hydrogen gas. The combination of an automatic flame detector, mechanical relief valves, and electronic pressure sensors provides peace of mind in high-stakes research environments.
  • Exceptional Thermal Precision: By utilizing Eurotherm’s advanced PID logic and B-type thermocouples, this unit offers industry-leading accuracy. The stability of ±0.1 °C is essential for reproducing exact material phases and ensuring batch-to-batch consistency in sensitive manufacturing processes.
  • Robust Industrial Build Quality: From the double-layer stainless steel water-cooled structure to the use of ABB electrical components, every aspect of this system is engineered for longevity. It is a premium investment designed to withstand the rigors of continuous high-temperature operation without compromising on performance.
  • Versatility and Customization: While optimized for hydrogen, the system design allows for versatility. The heating elements can be interchanged to MoSi2 for air or oxygen environments if needed, and the programmable cleaning cycles allow for seamless transitions between different gas protocols.
  • Advanced Process Documentation: In modern R&D, data is as important as the material itself. The standard Ethernet connectivity and local data logging capabilities ensure that every thermal session is fully documented, supporting your path toward certification or IP development.

Please contact our technical sales team today for a formal quotation or to discuss a customized thermal solution tailored to your specific material synthesis requirements.

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